China Best Sales Flat Top 821 Series Thermoplastic Chains (821-K750)

Product Description

Item name: Flat Top 821 Series Thermoplastic Chains (821-K750)

Specifications:
1. Material: POM
2. Pin material: Stainless steel
3. Standard length: 3.048m=10feet(80links)
4. Maximum conveyor length: 12 meters
5. Chain pitch: 38.1mm

Plastic Conveyor Chain
Slat Conveyor Chain
Chain Conveyor
Slat Conveyor
Thermoplastic Tabletop Chain
Tabletop Chain

This thermoplastic tabletop chain is made of engineering plastic and connected using stainless steel pins. It constitutes a light-weight yet strong and silent alternative to steel chains.
It is mainly applied in food and beverage industry for conveying many kinds of containers, for example: PET bottle, Aluminum and steel can, Cartons, Trays, Packaged products, Glass, Plastic containers and so on.

Our Mission: Satisfy customer with reasonable price, reliable quality and timely delivery.

Our Vision: Develop more and more new products to satisfy our clients’ requirements.

We are sure your any inquiry or requirement will get our prompt attention.

Chain type Plate width Weight Working load(max.) Backflex radius(min) Plate thickness
mm kg/m N(21ºC) mm mm
821-K750 190.5 2.50 2680 50 4.8
821-K1000 254.0 2.95 2680 50 4.8
821-K1200 304.8 3.25 2680 50 4.8

 

Material: POM
Type: Chain Conveyor
Assembling Method: Connected with Rods
Certificate: ISO9001
Condition: New
Pin Material: Stainless Steel
Customization:
Available

|

Customized Request

flat top chain

How do flat top chains perform in high-temperature ovens and heat treatment processes?

Flat top chains are well-suited for use in high-temperature ovens and heat treatment processes. Here’s a more detailed explanation:

  • Heat Resistance: Flat top chains are designed to withstand high temperatures without losing their structural integrity. They are often made from heat-resistant materials such as stainless steel or special alloys that can endure elevated temperatures.
  • Minimal Expansion: In high-temperature environments, some materials may experience significant thermal expansion, leading to potential misalignment or jamming. Flat top chains are engineered to have minimal expansion, ensuring consistent performance and smooth operation.
  • Stable Conveyor Movement: Despite the challenging conditions of high-temperature ovens and heat treatment processes, flat top chains maintain stable and reliable movement. This characteristic is essential to ensure uniform heat distribution and consistent processing of products.
  • Low Maintenance: Flat top chains’ ability to withstand high temperatures reduces the need for frequent maintenance or replacements, saving time and maintenance costs.
  • Uniform Product Handling: The even surface of flat top chains ensures uniform contact with the conveyed products, preventing product distortion or damage during heat treatment processes.
  • Resistance to Oxidation: Some flat top chains are specially treated or coated to enhance their resistance to oxidation or scale formation in high-temperature environments.
  • Customization: Flat top chains can be tailored to suit specific oven or heat treatment equipment designs, ensuring seamless integration and optimal performance.
  • Longevity: Their ability to withstand high temperatures and harsh conditions contributes to the longevity of flat top chains, providing a reliable and durable solution for continuous heat treatment processes.
  • Consistent Speed and Positioning: Flat top chains offer precise control over speed and positioning, which is crucial in heat treatment processes where specific temperature profiles and treatment times are essential.

Overall, flat top chains demonstrate excellent performance in high-temperature ovens and heat treatment processes due to their heat resistance, minimal expansion, stable movement, and uniform product handling. Their ability to withstand challenging conditions makes them a reliable choice for industrial applications that require precise and efficient heat treatment procedures.

flat top chain

How do flat top chains handle product orientation and positioning?

Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:

  • Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
  • Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
  • Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
  • Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
  • Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
  • Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.

Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains be repaired or must they be completely replaced?

Whether flat top chains can be repaired or must be completely replaced depends on the extent of the damage or wear they have incurred. Here’s a more detailed explanation:

Repair Possibilities:

  • Some minor issues with flat top chains, such as a few bent plates or damaged attachments, may be repairable. In such cases, specific components can be replaced, and the chain can be restored to its functional state.
  • Simple repairs, such as reattaching loose attachments or straightening bent plates, can be done relatively easily, but it requires expertise and precision to ensure the repaired chain operates correctly.
  • For plastic chains, minor repairs can sometimes be achieved by using adhesives or welding techniques suitable for the chain material. However, these repairs may not provide the same strength and durability as the original chain and should be carefully evaluated.

Complete Replacement:

  • If the flat top chain has significant wear, elongation, or damage that compromises its structural integrity, complete replacement is usually the safest and most practical option.
  • Extensive wear on the chain’s plates or pins can lead to chain elongation, which affects its precision and performance. In such cases, repairing the chain may not be sufficient to restore its functionality, and replacement is the better choice.
  • Chains that have undergone severe corrosion, especially in stainless steel chains, may experience reduced strength and integrity. In such cases, complete replacement is recommended to ensure reliable and safe operation.

Ultimately, the decision to repair or replace a flat top chain should be based on a thorough assessment by a qualified professional. Safety considerations, overall cost-effectiveness, and the potential for future issues should be carefully evaluated before deciding on the best course of action.

It’s important to note that regular maintenance and proper usage of flat top chains can help extend their service life and reduce the likelihood of major damage, making proactive maintenance essential for maximizing the chain’s longevity.

China Best Sales Flat Top 821 Series Thermoplastic Chains (821-K750)  China Best Sales Flat Top 821 Series Thermoplastic Chains (821-K750)
editor by CX 2023-07-27