China factory Stainless Steel 30s K750 Pitch 38.1mm Flat Top Chains China Manufacturer

Product Description

Product Description

There are Double Pitch Transmission Chains with a Straight Plate.
The major material is SUS304, SUS310, and SUS316. They have the characteristics of high strength, high wear resistance, and long life.
HangZhou CZPT Machinery Chain Transmission Co., Ltd is a professional manufacturer of roller chains. There are 2 main categories: Stainless steel chain and carbon steel chain.
All the chain assembly technique indexes conform to the standards of ISO9001: 2008 and GB/T19001-2000idt.
We have established a nationwide sales network and the products have been sold to the countries and regions in Europe and America, Central and South Africa as well as South-east Asia, which are quite popular among customers.
Product Parameter

Product Name Flat Top Chain
Standard GB, ISO, ANSI, DIN
Material Carbon steel, Alloy, Stainless Steel
Surface Treatment Heat treatment/Sand-blasted/Shot-peening
Certifications ISO9001:2015, GB/T19001-2016, ISO1400:2015
Tensile Strength High strength
Packaging Plastic Bag+ Carton+Wooden Case
Application Industry Machinery

Advantage

Related Products

DETAILS ABOUT CZPT CHAIN 

Certifications

Workshop
Exhibition

Packaging Details & Shipping

FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation.

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Welded Chain
Material: Stainless Steel
Type: Cranked Link Chain
Customization:
Available

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Customized Request

flat top chain

Can flat top chains be used in the beverage and brewery industries?

Yes, flat top chains can be used in the beverage and brewery industries. Here’s a more detailed explanation:

  • Bottle and Can Handling: Flat top chains are commonly used in beverage production lines for handling bottles and cans. They provide a smooth and reliable conveying surface, ensuring the efficient movement of containers through various stages of the production process.
  • Bottling and Packaging: In beverage bottling and packaging systems, flat top chains are used for the precise positioning and smooth transfer of bottles or cans onto filling machines, capping machines, and labeling machines.
  • High-Speed Applications: Beverage production lines often operate at high speeds to meet demand. Flat top chains are designed to handle high-throughput applications, ensuring continuous and efficient production.
  • Clean-in-Place (CIP) Compatibility: Stainless steel flat top chains can withstand the rigorous cleaning procedures required in the beverage and brewery industries, making them suitable for clean-in-place (CIP) processes.
  • Resistance to Corrosion: Beverage production involves exposure to liquids and frequent washdowns, which can lead to corrosion. Stainless steel flat top chains offer excellent corrosion resistance, extending their service life and maintaining hygienic standards.
  • Flexibility and Customization: Flat top chains can be customized to fit specific conveyor layouts and accommodate unique bottle or can shapes and sizes, providing flexibility in design and production.
  • Brewery Grain Handling: In breweries, flat top chains can be used in grain handling systems, efficiently moving grains from one stage of the brewing process to another.
  • Conveyor System Configurations: Flat top chains can be employed in straight conveyors, curves, inclines, and declines, offering versatility in designing complex conveyor systems tailored to the needs of beverage and brewery production.
  • Reliable Operation: Flat top chains are known for their durability and low maintenance requirements, ensuring reliable operation even in demanding production environments.
  • Product Orientation: Flat top chains with attachments or guides can be used to ensure proper product orientation during conveying, enhancing the efficiency of downstream processes.

In summary, flat top chains are well-suited for the beverage and brewery industries due to their bottle and can handling capabilities, high-speed operation, clean-in-place compatibility, corrosion resistance, flexibility, and reliable performance. They play a crucial role in ensuring smooth and efficient production processes in these industries.

flat top chain

What are the limitations of using flat top chains in certain applications?

While flat top chains offer numerous advantages, they also have limitations that need to be considered for certain applications. Here’s a more detailed explanation:

  • Heavy Load Capacity: Flat top chains may have limitations in handling extremely heavy loads. In applications where heavy components or products need to be conveyed, other types of conveyor chains or systems may be more suitable.
  • High-Temperature Environments: Flat top chains made from certain materials may not be suitable for high-temperature applications. Elevated temperatures can cause the chain to deform or lose its structural integrity, leading to premature wear or failure. In such cases, special heat-resistant chains or alternative conveyor solutions should be considered.
  • Chemical Exposure: Certain chemicals or aggressive substances in the working environment can degrade the materials of flat top chains. When exposed to corrosive chemicals, the chain’s performance and longevity can be compromised. In such situations, choosing materials with excellent chemical resistance or using protective coatings is essential.
  • Side Flexing: Flat top chains may not be well-suited for applications that require extensive side flexing around tight corners or bends. The rigid nature of the flat top chain design can limit its ability to navigate complex curved paths effectively. In such cases, modular plastic belts or other flexible chain types may be more appropriate.
  • Speed Limitations: While flat top chains can operate at high speeds, there may be practical limitations based on the specific chain design and conveyor setup. Running at extremely high speeds might cause excessive wear or generate undesirable levels of noise and vibration.
  • Complex Maintenance: Some flat top chains require more complex maintenance procedures compared to standard roller chains. Proper cleaning, lubrication, and periodic inspections are necessary to ensure optimal performance and longevity.
  • Cost: Flat top chains can be more expensive than some other types of conveyor chains. Therefore, their use should be justified by the specific needs and benefits they offer for the application.

Overall, while flat top chains are highly versatile and widely used in various industries, it’s crucial to evaluate their limitations in the context of specific applications. Understanding these limitations allows engineers and operators to make informed decisions and select the most appropriate conveyor chain for their particular requirements.

flat top chain

Can flat top chains handle heavy loads and high-speed applications?

Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.

Handling Heavy Loads:

  • Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
  • For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
  • Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.

Handling High-Speed Applications:

  • Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
  • To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
  • Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
  • Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.

In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.

China factory Stainless Steel 30s K750 Pitch 38.1mm Flat Top Chains China Manufacturer  China factory Stainless Steel 30s K750 Pitch 38.1mm Flat Top Chains China Manufacturer
editor by CX 2023-08-21