China manufacturer Conveyor Mine Machinery Grain Machines Long Pitch Flat Top Forging Scraper Trencher Chain 304 Stainless Steel

Product Description

Detailed Photos

 

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

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Usage: Transportation Chain
Material: Stainless steel
Surface Treatment: Natural
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

flat top chain

How do flat top chains handle curved conveyor layouts and turns?

Flat top chains are designed to handle curved conveyor layouts and turns with ease and efficiency. Here’s a more detailed explanation:

  • Flexibility: Flat top chains are inherently flexible, allowing them to smoothly bend and adapt to the curvature of the conveyor. This flexibility enables the chain to follow the desired path without causing jams or disruptions in the conveying process.
  • Curved Chain Tracks: Conveyor systems that require curved layouts often include specially designed chain tracks that guide the flat top chains along the desired path. These curved tracks ensure that the chain maintains proper alignment and smoothly navigates the turns.
  • Articulation Design: The articulation of flat top chains allows them to articulate freely around curves and turns. Each link in the chain can move independently, allowing for smooth transitions without compromising the integrity of the conveyed products.
  • Low Friction Materials: Some flat top chains are made from low-friction materials or have special coatings, reducing the resistance between the chain and the curved tracks. This minimizes wear on the chain and ensures smooth operation through the turns.
  • High-Speed Applications: Flat top chains are capable of handling high-speed applications, even in curved layouts. Their ability to maintain stability and accuracy during high-speed turns makes them suitable for various industries with fast-paced production lines.
  • Customizable Options: Flat top chains can be customized to fit specific conveyor layouts and turn radii. Manufacturers can adjust the chain’s pitch and width to ensure optimal performance in curved applications.
  • Consistent Product Orientation: Despite the turns and changes in direction, flat top chains maintain consistent product orientation, ensuring that products remain correctly positioned during the conveying process.

Overall, flat top chains’ flexibility, articulation design, and low friction characteristics allow them to smoothly handle curved conveyor layouts and turns. Their reliable performance in curved applications makes them a versatile choice for industries that require efficient and precise conveying through intricate conveyor paths.

flat top chain

Can flat top chains be used for accumulation and indexing applications?

Yes, flat top chains can be used for accumulation and indexing applications in various industries. Here’s a more detailed explanation:

  • Accumulation: Flat top chains are commonly used for accumulation applications, where products need to be temporarily stored or buffered along the conveyor line. The flat, stable surface of the chains allows products to accumulate without tipping or jamming, ensuring smooth and controlled product flow. This feature is beneficial in situations where downstream processes may experience fluctuations in speed or require a temporary pause in the production line.
  • Indexing: Flat top chains can be designed with specific attachments, such as tabs or grippers, to facilitate indexing applications. Indexing involves stopping or positioning products at precise intervals along the conveyor line. The attachments on the flat top chain engage with product features or fixtures, accurately positioning the products for downstream processes, such as labeling, filling, or packaging.
  • Accurate Product Placement: The flat top chain’s precise tracking and consistent product positioning make it well-suited for accumulation and indexing tasks. Products can be accumulated or indexed with high accuracy, ensuring reliable and efficient processes in production lines.
  • Flexibility: Flat top chains can be used in both straight and curved conveyor configurations, offering flexibility in designing accumulation and indexing systems to fit different facility layouts. They can accommodate accumulation zones or indexing stations at specific points along the conveyor line.
  • Low Backpressure: The design of flat top chains allows for minimal backpressure on the products during accumulation. This feature ensures that products are not squeezed or damaged while being held in the accumulation zone.
  • Variable Speed Control: For indexing applications, the speed of flat top chains can be easily controlled to achieve precise product positioning or synchronization with downstream processes.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are accumulated or indexed in a clean and sanitary environment.

Overall, flat top chains offer reliable and efficient performance for accumulation and indexing applications. Their ability to provide accurate product positioning, low backpressure, and flexibility in conveyor configurations makes them suitable for a wide range of industries, including food and beverage, packaging, automotive, and more.

flat top chain

How do you select the right size and pitch for a flat top chain?

Selecting the right size and pitch for a flat top chain involves considering several factors to ensure the chain’s optimal performance and longevity in the specific conveyor system or application. Here are the steps to guide the selection process:

  1. Identify Conveyor Requirements: Determine the application’s conveyor requirements, including the type of products being conveyed, the weight and dimensions of the products, the conveyor speed, and the overall system layout.
  2. Calculate Load Requirements: Calculate the total load that the chain needs to carry, considering the weight of the products and any additional loads, such as friction or incline forces. The chain must have a load-carrying capacity that exceeds the total load to ensure safe and efficient operation.
  3. Check Chain Material: Consider the application environment and select the appropriate chain material. For example, in food processing, a food-grade stainless steel chain may be necessary to meet sanitation requirements.
  4. Consider the Chain’s Pitch: The pitch of a flat top chain refers to the distance between the centers of adjacent plates. The pitch affects the chain’s strength, flexibility, and allowable speed. Smaller pitch sizes provide smoother and more precise movement, while larger pitch sizes offer better load-carrying capacity. Choose the pitch size based on the application’s speed requirements and the desired level of precision.
  5. Consult Manufacturer’s Recommendations: Manufacturers often provide detailed product specifications and performance data for their flat top chains. Consult the manufacturer’s recommendations and technical data to ensure the selected chain meets the application requirements.
  6. Consider Attachment Options: If the application requires product positioning or gripping during the conveying process, consider the available attachment options for the flat top chain. Choose attachments that suit the specific product handling needs.
  7. Account for Temperature and Environment: Consider the temperature range and environmental conditions the chain will be exposed to. Select a chain material that can withstand these conditions without compromising performance.
  8. Check Installation and Tensioning: Ensure that the conveyor system allows proper chain installation and tensioning. Proper tensioning is crucial for maintaining chain performance and reducing wear.

By carefully considering these factors and following manufacturer recommendations, you can select the right size and pitch for a flat top chain that matches the specific requirements of your conveyor system or application. A properly selected chain will provide reliable and efficient material handling and contribute to the overall productivity of the system.

China manufacturer Conveyor Mine Machinery Grain Machines Long Pitch Flat Top Forging Scraper Trencher Chain 304 Stainless Steel  China manufacturer Conveyor Mine Machinery Grain Machines Long Pitch Flat Top Forging Scraper Trencher Chain 304 Stainless Steel
editor by CX 2024-05-02