China wholesaler Flat Top Chain Conveyor Chain with Attachment

Product Description

Product Description

Flat Top Chain Conveyor
 

Machine frame optional material: carbon steel, stainless steel, aluminum alloy, etc.

Roller material: galvanized carbon steel, chrome plated carbon steel, carbon steel
, stainless steel, aluminum alloy, PVC, ABS, etc
 

Please confirm the following technical parameters:

1. Length, width and height of the conveying object;

2. Weight of each conveying unit;

3. Bottom condition of the conveyor;

4. Whether there are special working environment requirements (such as humidity, high temperature, influence of chemicals, etc.);

5. The conveyor is fixed or mobile;

6. Other special customization requirements;

Detailed Photos

 

 

Certifications

Company Profile

HangZhou CHINAMFG Machinery Co, Ltd is located in HangZhou, east to ZheJiang and south toHangZhou and HangZhou nearly, with convenient transportation. The company was established in 2006.It covers an area of 20000 square meters. Has strong technicalforce and sufficient equipment processing capacity. With an automatic roller produc-tion line.The annual production capacity of roller is around 2 million pieces.Thecompany has an independent research and development team that designs, develops,and manufacturers product-specific equipment in logistics equipment.
The company focuses on the production of various types of rollers.The main productsare: gravity rollers. Steel single/double chain rollers, grooved o-belt conveyor rollers,ploy-vee conveyor rollers, accumulating rollers, Tapered roller……Various of middleand high-end products.
Insist on using high-quality products to seek company development, be honest andtrustworthy, to create value for customers.
HangZhou CHINAMFG Machinery is your trust brand!
 

Workshop

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Structure: Conveyor System
Material: Carbon Steel
Material Feature: Oil Resistant, Environmentally
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Speed: According to Production Requirements
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

flat top chain

What are the safety considerations when working with flat top chains?

When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:

  • Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
  • Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
  • Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
  • Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
  • Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
  • Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
  • Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
  • Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
  • Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
  • Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.

By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.

flat top chain

Can flat top chains be used for accumulation and indexing applications?

Yes, flat top chains can be used for accumulation and indexing applications in various industries. Here’s a more detailed explanation:

  • Accumulation: Flat top chains are commonly used for accumulation applications, where products need to be temporarily stored or buffered along the conveyor line. The flat, stable surface of the chains allows products to accumulate without tipping or jamming, ensuring smooth and controlled product flow. This feature is beneficial in situations where downstream processes may experience fluctuations in speed or require a temporary pause in the production line.
  • Indexing: Flat top chains can be designed with specific attachments, such as tabs or grippers, to facilitate indexing applications. Indexing involves stopping or positioning products at precise intervals along the conveyor line. The attachments on the flat top chain engage with product features or fixtures, accurately positioning the products for downstream processes, such as labeling, filling, or packaging.
  • Accurate Product Placement: The flat top chain’s precise tracking and consistent product positioning make it well-suited for accumulation and indexing tasks. Products can be accumulated or indexed with high accuracy, ensuring reliable and efficient processes in production lines.
  • Flexibility: Flat top chains can be used in both straight and curved conveyor configurations, offering flexibility in designing accumulation and indexing systems to fit different facility layouts. They can accommodate accumulation zones or indexing stations at specific points along the conveyor line.
  • Low Backpressure: The design of flat top chains allows for minimal backpressure on the products during accumulation. This feature ensures that products are not squeezed or damaged while being held in the accumulation zone.
  • Variable Speed Control: For indexing applications, the speed of flat top chains can be easily controlled to achieve precise product positioning or synchronization with downstream processes.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are accumulated or indexed in a clean and sanitary environment.

Overall, flat top chains offer reliable and efficient performance for accumulation and indexing applications. Their ability to provide accurate product positioning, low backpressure, and flexibility in conveyor configurations makes them suitable for a wide range of industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains handle heavy loads and high-speed applications?

Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.

Handling Heavy Loads:

  • Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
  • For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
  • Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.

Handling High-Speed Applications:

  • Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
  • To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
  • Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
  • Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.

In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.

China wholesaler Flat Top Chain Conveyor Chain with Attachment  China wholesaler Flat Top Chain Conveyor Chain with Attachment
editor by CX 2024-05-13