Tag Archives: attachment conveyor chain

China wholesaler Flat Top Chain Conveyor Chain with Attachment

Product Description

Product Description

Flat Top Chain Conveyor
 

Machine frame optional material: carbon steel, stainless steel, aluminum alloy, etc.

Roller material: galvanized carbon steel, chrome plated carbon steel, carbon steel
, stainless steel, aluminum alloy, PVC, ABS, etc
 

Please confirm the following technical parameters:

1. Length, width and height of the conveying object;

2. Weight of each conveying unit;

3. Bottom condition of the conveyor;

4. Whether there are special working environment requirements (such as humidity, high temperature, influence of chemicals, etc.);

5. The conveyor is fixed or mobile;

6. Other special customization requirements;

Detailed Photos

 

 

Certifications

Company Profile

HangZhou CHINAMFG Machinery Co, Ltd is located in HangZhou, east to ZheJiang and south toHangZhou and HangZhou nearly, with convenient transportation. The company was established in 2006.It covers an area of 20000 square meters. Has strong technicalforce and sufficient equipment processing capacity. With an automatic roller produc-tion line.The annual production capacity of roller is around 2 million pieces.Thecompany has an independent research and development team that designs, develops,and manufacturers product-specific equipment in logistics equipment.
The company focuses on the production of various types of rollers.The main productsare: gravity rollers. Steel single/double chain rollers, grooved o-belt conveyor rollers,ploy-vee conveyor rollers, accumulating rollers, Tapered roller……Various of middleand high-end products.
Insist on using high-quality products to seek company development, be honest andtrustworthy, to create value for customers.
HangZhou CHINAMFG Machinery is your trust brand!
 

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Structure: Conveyor System
Material: Carbon Steel
Material Feature: Oil Resistant, Environmentally
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Speed: According to Production Requirements
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

flat top chain

What are the safety considerations when working with flat top chains?

When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:

  • Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
  • Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
  • Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
  • Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
  • Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
  • Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
  • Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
  • Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
  • Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
  • Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.

By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.

flat top chain

Can flat top chains be used for accumulation and indexing applications?

Yes, flat top chains can be used for accumulation and indexing applications in various industries. Here’s a more detailed explanation:

  • Accumulation: Flat top chains are commonly used for accumulation applications, where products need to be temporarily stored or buffered along the conveyor line. The flat, stable surface of the chains allows products to accumulate without tipping or jamming, ensuring smooth and controlled product flow. This feature is beneficial in situations where downstream processes may experience fluctuations in speed or require a temporary pause in the production line.
  • Indexing: Flat top chains can be designed with specific attachments, such as tabs or grippers, to facilitate indexing applications. Indexing involves stopping or positioning products at precise intervals along the conveyor line. The attachments on the flat top chain engage with product features or fixtures, accurately positioning the products for downstream processes, such as labeling, filling, or packaging.
  • Accurate Product Placement: The flat top chain’s precise tracking and consistent product positioning make it well-suited for accumulation and indexing tasks. Products can be accumulated or indexed with high accuracy, ensuring reliable and efficient processes in production lines.
  • Flexibility: Flat top chains can be used in both straight and curved conveyor configurations, offering flexibility in designing accumulation and indexing systems to fit different facility layouts. They can accommodate accumulation zones or indexing stations at specific points along the conveyor line.
  • Low Backpressure: The design of flat top chains allows for minimal backpressure on the products during accumulation. This feature ensures that products are not squeezed or damaged while being held in the accumulation zone.
  • Variable Speed Control: For indexing applications, the speed of flat top chains can be easily controlled to achieve precise product positioning or synchronization with downstream processes.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are accumulated or indexed in a clean and sanitary environment.

Overall, flat top chains offer reliable and efficient performance for accumulation and indexing applications. Their ability to provide accurate product positioning, low backpressure, and flexibility in conveyor configurations makes them suitable for a wide range of industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains handle heavy loads and high-speed applications?

Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.

Handling Heavy Loads:

  • Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
  • For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
  • Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.

Handling High-Speed Applications:

  • Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
  • To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
  • Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
  • Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.

In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.

China wholesaler Flat Top Chain Conveyor Chain with Attachment  China wholesaler Flat Top Chain Conveyor Chain with Attachment
editor by CX 2024-05-13

China Professional Flat Top Chain Conveyor Chain with Attachment

Product Description

Product Description

Flat Top Chain Conveyor
 

Machine frame optional material: carbon steel, stainless steel, aluminum alloy, etc.

Roller material: galvanized carbon steel, chrome plated carbon steel, carbon steel
, stainless steel, aluminum alloy, PVC, ABS, etc
 

Please confirm the following technical parameters:

1. Length, width and height of the conveying object;

2. Weight of each conveying unit;

3. Bottom condition of the conveyor;

4. Whether there are special working environment requirements (such as humidity, high temperature, influence of chemicals, etc.);

5. The conveyor is fixed or mobile;

6. Other special customization requirements;

Detailed Photos

 

 

Certifications

Company Profile

HangZhou CHINAMFG Machinery Co, Ltd is located in HangZhou, east to ZheJiang and south toHangZhou and HangZhou nearly, with convenient transportation. The company was established in 2006.It covers an area of 20000 square meters. Has strong technicalforce and sufficient equipment processing capacity. With an automatic roller produc-tion line.The annual production capacity of roller is around 2 million pieces.Thecompany has an independent research and development team that designs, develops,and manufacturers product-specific equipment in logistics equipment.
The company focuses on the production of various types of rollers.The main productsare: gravity rollers. Steel single/double chain rollers, grooved o-belt conveyor rollers,ploy-vee conveyor rollers, accumulating rollers, Tapered roller……Various of middleand high-end products.
Insist on using high-quality products to seek company development, be honest andtrustworthy, to create value for customers.
HangZhou CHINAMFG Machinery is your trust brand!
 

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Structure: Conveyor System
Material: Carbon Steel
Material Feature: Oil Resistant, Environmentally
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Speed: According to Production Requirements
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

flat top chain

Can flat top chains be used in pharmaceutical and medical device manufacturing?

Yes, flat top chains can be used in pharmaceutical and medical device manufacturing. Here’s a more detailed explanation:

  • Hygienic Design: Flat top chains can be designed with a hygienic structure, making them suitable for use in cleanroom environments and industries with strict cleanliness requirements, such as pharmaceutical and medical device manufacturing.
  • Low Contamination Risk: Flat top chains with smooth surfaces and minimal crevices reduce the risk of product contamination during the conveying process, ensuring the integrity of pharmaceutical products and medical devices.
  • Accurate Positioning: Flat top chains provide precise and stable positioning, crucial for assembling and packaging delicate medical devices or pharmaceutical products that require high precision.
  • Chemical Resistance: In pharmaceutical manufacturing, the use of chemicals for cleaning or sterilization is common. Flat top chains made from chemical-resistant materials can withstand exposure to these substances without deterioration or compromising performance.
  • Customizable Attachments: Flat top chains can be customized with various attachments, such as guides, side guards, or specialized carriers, to meet the specific handling needs of pharmaceutical and medical device products.
  • High-Speed Applications: Flat top chains can handle high-speed conveying in pharmaceutical and medical device manufacturing, facilitating efficient production processes.
  • Quiet Operation: Low-noise flat top chains create a quieter work environment in pharmaceutical and medical device facilities, contributing to a more comfortable workspace for operators.
  • Product Protection: The gentle conveying provided by flat top chains ensures that fragile medical devices and pharmaceutical products are protected from damage during transportation.
  • Validation and Compliance: Flat top chains can be validated and comply with industry standards and regulations, ensuring the quality and safety of the manufactured pharmaceutical and medical device products.

Overall, flat top chains offer numerous advantages for pharmaceutical and medical device manufacturing, including their hygienic design, low contamination risk, accurate positioning, and chemical resistance. These characteristics make flat top chains a reliable and efficient choice for conveying and handling delicate and critical products in these industries.

flat top chain

Can flat top chains be used in cleanroom environments for sensitive industries?

Yes, flat top chains can be used in cleanroom environments for sensitive industries. Here’s a more detailed explanation:

  • Cleanroom-Compatible Materials: Flat top chains can be manufactured using cleanroom-compatible materials, such as stainless steel or specific engineering plastics. These materials have low particle generation and are resistant to corrosion, making them suitable for cleanroom applications.
  • Hygienic Design: Flat top chains can be designed with a hygienic structure that minimizes crevices and other areas where contaminants can accumulate. This design feature makes it easier to clean and maintain the chains in a cleanroom setting.
  • Smooth and Contaminant-Free Surface: The flat top chain’s smooth surface reduces the risk of particle shedding and contamination, which is critical in sensitive industries like electronics, pharmaceuticals, and biotechnology.
  • Low Friction and Noise: Flat top chains with low-friction materials and precise articulation produce minimal noise and vibration during operation. This feature is essential in cleanroom environments, where noise can interfere with sensitive processes.
  • Compliance with Cleanroom Standards: Manufacturers can produce flat top chains that meet specific cleanroom standards, such as ISO Class 3, ISO Class 4, or higher. These chains are designed to comply with strict cleanliness and particulate requirements.
  • High Reliability: Flat top chains offer high reliability and consistent performance, ensuring smooth and uninterrupted operation in cleanroom environments.
  • Customization Options: Flat top chains can be customized to meet the unique requirements of different cleanroom applications. Attachments and accessories can be added or modified to accommodate specific product handling needs.
  • Temperature and Chemical Resistance: Cleanroom environments may require exposure to specific cleaning agents or disinfectants. Flat top chains made from resistant materials can withstand chemical exposure without degradation.

Overall, flat top chains are well-suited for cleanroom environments in sensitive industries, including semiconductor manufacturing, pharmaceuticals, biotechnology, medical devices, and electronics. Their hygienic design, cleanroom-compatible materials, and low particle generation characteristics make them a reliable choice for conveying and handling products in such critical settings.

flat top chain

Can flat top chains be repaired or must they be completely replaced?

Whether flat top chains can be repaired or must be completely replaced depends on the extent of the damage or wear they have incurred. Here’s a more detailed explanation:

Repair Possibilities:

  • Some minor issues with flat top chains, such as a few bent plates or damaged attachments, may be repairable. In such cases, specific components can be replaced, and the chain can be restored to its functional state.
  • Simple repairs, such as reattaching loose attachments or straightening bent plates, can be done relatively easily, but it requires expertise and precision to ensure the repaired chain operates correctly.
  • For plastic chains, minor repairs can sometimes be achieved by using adhesives or welding techniques suitable for the chain material. However, these repairs may not provide the same strength and durability as the original chain and should be carefully evaluated.

Complete Replacement:

  • If the flat top chain has significant wear, elongation, or damage that compromises its structural integrity, complete replacement is usually the safest and most practical option.
  • Extensive wear on the chain’s plates or pins can lead to chain elongation, which affects its precision and performance. In such cases, repairing the chain may not be sufficient to restore its functionality, and replacement is the better choice.
  • Chains that have undergone severe corrosion, especially in stainless steel chains, may experience reduced strength and integrity. In such cases, complete replacement is recommended to ensure reliable and safe operation.

Ultimately, the decision to repair or replace a flat top chain should be based on a thorough assessment by a qualified professional. Safety considerations, overall cost-effectiveness, and the potential for future issues should be carefully evaluated before deciding on the best course of action.

It’s important to note that regular maintenance and proper usage of flat top chains can help extend their service life and reduce the likelihood of major damage, making proactive maintenance essential for maximizing the chain’s longevity.

China Professional Flat Top Chain Conveyor Chain with Attachment  China Professional Flat Top Chain Conveyor Chain with Attachment
editor by CX 2024-04-19

China wholesaler Flat Top Chain Conveyor Chain with Attachment

Product Description

Product Description

Flat Top Chain Conveyor
 

Machine frame optional material: carbon steel, stainless steel, aluminum alloy, etc.

Roller material: galvanized carbon steel, chrome plated carbon steel, carbon steel
, stainless steel, aluminum alloy, PVC, ABS, etc
 

Please confirm the following technical parameters:

1. Length, width and height of the conveying object;

2. Weight of each conveying unit;

3. Bottom condition of the conveyor;

4. Whether there are special working environment requirements (such as humidity, high temperature, influence of chemicals, etc.);

5. The conveyor is fixed or mobile;

6. Other special customization requirements;

Detailed Photos

 

 

Certifications

Company Profile

HangZhou CZPT Machinery Co, Ltd is located in HangZhou, east to ZheJiang and south toHangZhou and HangZhou nearly, with convenient transportation. The company was established in 2006.It covers an area of 20000 square meters. Has strong technicalforce and sufficient equipment processing capacity. With an automatic roller produc-tion line.The annual production capacity of roller is around 2 million pieces.Thecompany has an independent research and development team that designs, develops,and manufacturers product-specific equipment in logistics equipment.
The company focuses on the production of various types of rollers.The main productsare: gravity rollers. Steel single/double chain rollers, grooved o-belt conveyor rollers,ploy-vee conveyor rollers, accumulating rollers, Tapered roller……Various of middleand high-end products.
Insist on using high-quality products to seek company development, be honest andtrustworthy, to create value for customers.
HangZhou CZPT Machinery is your trust brand!
 

Workshop

Structure: Conveyor System
Material: Carbon Steel
Material Feature: Oil Resistant, Environmentally
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Speed: According to Production Requirements
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

flat top chain

What are the benefits of using a stainless steel flat top chain in specific environments?

Using a stainless steel flat top chain offers several benefits, especially in specific environments that demand high performance and durability. Here’s a more detailed explanation:

  • Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it ideal for environments where the chain may be exposed to moisture, chemicals, or harsh substances. This corrosion resistance ensures a longer service life and reduces the need for frequent chain replacements.
  • Hygienic Properties: Stainless steel flat top chains have smooth surfaces and are easy to clean, making them suitable for use in industries with strict hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing.
  • High Strength: Stainless steel chains have excellent tensile strength, allowing them to handle heavy loads and high-impact applications. This strength is essential in industries like automotive, material handling, and industrial machinery.
  • Temperature Resistance: Stainless steel flat top chains can withstand extreme temperatures, both high and low, without losing their mechanical properties. This makes them suitable for use in environments with temperature variations, such as ovens, freezers, or outdoor applications.
  • Chemical Resistance: Stainless steel is resistant to many chemicals, acids, and alkalis, making it suitable for applications where the chain may come into contact with various substances, as seen in chemical processing or metal plating industries.
  • Longevity: The superior durability of stainless steel flat top chains results in a longer service life compared to chains made from other materials. This reduces downtime and maintenance costs, making them cost-effective in the long run.
  • Low Maintenance: Due to their corrosion resistance and durability, stainless steel flat top chains require minimal maintenance, leading to increased productivity and reduced maintenance-related expenses.
  • Non-Magnetic: Stainless steel chains are non-magnetic, which can be crucial in certain industries like electronics or medical equipment manufacturing, where magnetic interference must be minimized.
  • Aesthetic Appeal: In industries where appearance matters, stainless steel flat top chains offer an aesthetically pleasing look that can enhance the overall image of the equipment or machinery.

Overall, the benefits of using a stainless steel flat top chain make it an excellent choice for specific environments that demand corrosion resistance, high strength, temperature resistance, and hygienic properties. Their versatility and durability make them suitable for a wide range of industries, including food processing, pharmaceuticals, automotive, and chemical processing.

flat top chain

Can flat top chains be used in food processing or packaging industries?

Yes, flat top chains are extensively used in both the food processing and packaging industries due to their unique characteristics that make them well-suited for such applications:

  • Hygienic Design: Flat top chains are designed with smooth surfaces and minimal crevices, reducing the potential for food particles or contaminants to get trapped. This hygienic design is crucial in food processing applications, where cleanliness and sanitation are paramount.
  • Corrosion Resistance: Flat top chains made from materials like stainless steel offer excellent corrosion resistance, making them ideal for food processing environments where cleaning agents and water are used regularly.
  • Temperature Resistance: Food processing often involves high-temperature applications like cooking, baking, or pasteurization. Flat top chains can withstand elevated temperatures without losing their structural integrity.
  • Product Handling: In the packaging industry, flat top chains can handle a wide range of products, including cartons, cases, trays, and containers. Their flat, stable surface ensures smooth and precise product transportation during packaging processes.
  • Conveyor Applications: Flat top chains are commonly used in conveyor systems for both food processing and packaging industries. They efficiently move products along the production line, facilitate sorting, and provide flexibility for curved or incline/decline conveyor paths.
  • Easy Cleaning: The design of flat top chains allows for easy cleaning and maintenance. Their smooth surfaces and open hinge areas enable quick access for cleaning agents and sanitation procedures.
  • FDA Compliance: Certain flat top chains made from food-grade materials can comply with food safety regulations set by organizations like the Food and Drug Administration (FDA), ensuring they are suitable for direct contact with food items.
  • Packaging Flexibility: In packaging applications, flat top chains can handle various product sizes and shapes, making them suitable for different packaging requirements.

Overall, flat top chains are a reliable and practical choice for the food processing and packaging industries, offering hygienic design, corrosion resistance, temperature tolerance, and efficient product handling. Their versatility and ability to maintain hygiene standards make them essential components in food production and packaging lines, ensuring safe and efficient processes from raw material processing to final packaged goods.

flat top chain

How do flat top chains handle corrosion and chemical exposure?

Flat top chains are designed to handle corrosion and chemical exposure, but their resistance depends on the material chosen for their construction. Here’s how flat top chains handle corrosion and chemical exposure:

  • Stainless Steel Chains: Stainless steel flat top chains offer excellent corrosion resistance due to the high levels of chromium and nickel in their composition. These chains are highly resistant to rust and oxidation, making them suitable for applications in corrosive environments, such as food processing, chemical processing, and marine industries.
  • Plastic Chains: Flat top chains made from certain plastics, such as polyethylene (PE) or acetal (POM), are resistant to many chemicals and are ideal for non-corrosive environments. They are commonly used in applications where chemical exposure is a concern, such as in the pharmaceutical and packaging industries.
  • Acid-Resistant Materials: For environments with exposure to acidic substances, chains made from acid-resistant materials like polypropylene (PP) are used. These materials provide enhanced protection against chemical attack and ensure the chain’s durability.
  • Engineering Plastics: Some flat top chains are made from engineering plastics like nylon or polyoxymethylene (POM). These materials offer good chemical resistance and can withstand exposure to certain chemicals, making them suitable for a range of industrial applications.
  • Proper Material Selection: Selecting the appropriate chain material based on the specific chemical environment is crucial for ensuring the chain’s longevity and performance. Consult with the chain manufacturer or a materials expert to determine the best material for the application.
  • Regular Maintenance: Even with corrosion-resistant materials, regular maintenance is essential to prevent any buildup of chemical residues on the chain surface. Proper cleaning and lubrication help maintain the chain’s integrity and protect it from chemical damage over time.

It’s important to note that while flat top chains can handle corrosion and chemical exposure, they may not be suitable for extremely harsh chemical environments. In such cases, specialty chains made from specific chemical-resistant materials may be required.

In summary, flat top chains handle corrosion and chemical exposure by using corrosion-resistant materials such as stainless steel, plastics, and acid-resistant materials. Proper material selection, regular maintenance, and adherence to recommended operating conditions are essential to ensure the chain’s durability and reliable performance in various industrial and chemical processing applications.

China wholesaler Flat Top Chain Conveyor Chain with Attachment  China wholesaler Flat Top Chain Conveyor Chain with Attachment
editor by CX 2023-08-10

China Good quality Flat Top Chain Conveyor Chain with Attachment

Product Description

Product Description

Flat Top Chain Conveyor
 

Machine frame optional material: carbon steel, stainless steel, aluminum alloy, etc.

Roller material: galvanized carbon steel, chrome plated carbon steel, carbon steel
, stainless steel, aluminum alloy, PVC, ABS, etc
 

Please confirm the following technical parameters:

1. Length, width and height of the conveying object;

2. Weight of each conveying unit;

3. Bottom condition of the conveyor;

4. Whether there are special working environment requirements (such as humidity, high temperature, influence of chemicals, etc.);

5. The conveyor is fixed or mobile;

6. Other special customization requirements;

Detailed Photos

 

 

Certifications

Company Profile

HangZhou CZPT Machinery Co, Ltd is located in HangZhou, east to ZheJiang and south toHangZhou and HangZhou nearly, with convenient transportation. The company was established in 2006.It covers an area of 20000 square meters. Has strong technicalforce and sufficient equipment processing capacity. With an automatic roller produc-tion line.The annual production capacity of roller is around 2 million pieces.Thecompany has an independent research and development team that designs, develops,and manufacturers product-specific equipment in logistics equipment.
The company focuses on the production of various types of rollers.The main productsare: gravity rollers. Steel single/double chain rollers, grooved o-belt conveyor rollers,ploy-vee conveyor rollers, accumulating rollers, Tapered roller……Various of middleand high-end products.
Insist on using high-quality products to seek company development, be honest andtrustworthy, to create value for customers.
HangZhou CZPT Machinery is your trust brand!
 

Workshop

Structure: Conveyor System
Material: Carbon Steel
Material Feature: Oil Resistant, Environmentally
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Speed: According to Production Requirements
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

flat top chain

What are the benefits of using a stainless steel flat top chain in specific environments?

Using a stainless steel flat top chain offers several benefits, especially in specific environments that demand high performance and durability. Here’s a more detailed explanation:

  • Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it ideal for environments where the chain may be exposed to moisture, chemicals, or harsh substances. This corrosion resistance ensures a longer service life and reduces the need for frequent chain replacements.
  • Hygienic Properties: Stainless steel flat top chains have smooth surfaces and are easy to clean, making them suitable for use in industries with strict hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing.
  • High Strength: Stainless steel chains have excellent tensile strength, allowing them to handle heavy loads and high-impact applications. This strength is essential in industries like automotive, material handling, and industrial machinery.
  • Temperature Resistance: Stainless steel flat top chains can withstand extreme temperatures, both high and low, without losing their mechanical properties. This makes them suitable for use in environments with temperature variations, such as ovens, freezers, or outdoor applications.
  • Chemical Resistance: Stainless steel is resistant to many chemicals, acids, and alkalis, making it suitable for applications where the chain may come into contact with various substances, as seen in chemical processing or metal plating industries.
  • Longevity: The superior durability of stainless steel flat top chains results in a longer service life compared to chains made from other materials. This reduces downtime and maintenance costs, making them cost-effective in the long run.
  • Low Maintenance: Due to their corrosion resistance and durability, stainless steel flat top chains require minimal maintenance, leading to increased productivity and reduced maintenance-related expenses.
  • Non-Magnetic: Stainless steel chains are non-magnetic, which can be crucial in certain industries like electronics or medical equipment manufacturing, where magnetic interference must be minimized.
  • Aesthetic Appeal: In industries where appearance matters, stainless steel flat top chains offer an aesthetically pleasing look that can enhance the overall image of the equipment or machinery.

Overall, the benefits of using a stainless steel flat top chain make it an excellent choice for specific environments that demand corrosion resistance, high strength, temperature resistance, and hygienic properties. Their versatility and durability make them suitable for a wide range of industries, including food processing, pharmaceuticals, automotive, and chemical processing.

flat top chain

What are the common industries that utilize flat top chains?

Flat top chains are widely used in various industries due to their versatility, durability, and ability to handle a wide range of applications. Some of the common industries that utilize flat top chains include:

  • Food and Beverage: Flat top chains are extensively used in food processing and beverage production, including applications such as bottling, canning, packaging, and conveying of food products. Their smooth, hygienic surfaces and corrosion-resistant materials make them suitable for food handling environments.
  • Automotive: In the automotive industry, flat top chains are used in assembly lines, paint shops, and other production processes where reliable and precise conveying is required. They are also used in tire manufacturing and handling applications.
  • Packaging: Flat top chains are commonly employed in packaging machinery for carton handling, case packing, labeling, and palletizing. Their ability to handle various package shapes and sizes makes them ideal for such applications.
  • Pharmaceutical: The pharmaceutical industry utilizes flat top chains in various processes, including tablet and capsule handling, bottle filling, and packaging. The chains’ cleanability and resistance to chemical exposure make them suitable for pharmaceutical applications.
  • Logistics and Distribution: Flat top chains are used in conveyor systems for material handling, warehousing, and distribution centers. They efficiently transport goods and packages through sorting and distribution processes.
  • Airport and Baggage Handling: In airports, flat top chains play a crucial role in baggage handling systems, ensuring efficient movement of luggage from check-in to loading and unloading onto planes.
  • Printing and Paper: Flat top chains are utilized in printing presses, paper manufacturing, and paper converting machinery for transporting paper rolls, sheets, and finished products.
  • Electronics: The electronics industry uses flat top chains in manufacturing processes, such as circuit board assembly and electronic component handling.
  • Automated Warehouses: Flat top chains are essential in automated warehouses and fulfillment centers, enabling the smooth movement of goods and materials through automated storage and retrieval systems.
  • Bottling and Beverage: Flat top chains are commonly found in bottling and beverage filling lines, where they handle bottles and containers during the filling, capping, and labeling processes.

These are just a few examples of the industries that benefit from the use of flat top chains. Their adaptability, robust construction, and ability to handle diverse applications make them indispensable in modern manufacturing, processing, and material handling operations.

flat top chain

How do flat top chains handle side flexing and bending applications?

Flat top chains are designed to handle side flexing and bending applications, allowing them to navigate through curved conveyor paths and complex layouts. Here’s how they achieve this flexibility:

  • Articulating Links: The flat top chain’s design includes articulating links that allow the chain to flex and move smoothly around curved sections. These links have built-in joints that enable the chain to change direction while maintaining its structural integrity.
  • Side Flexing Design: The flat top chain is engineered with a side flexing design that permits it to navigate horizontal and vertical curves. The chain’s ability to bend laterally enables it to follow the contour of the conveyor path without jamming or getting stuck.
  • Sprocket Configuration: Specialized sprockets are used in side flexing and bending applications to accommodate the chain’s lateral movement. These sprockets are designed with a curved profile that matches the chain’s bending radius, ensuring smooth engagement and minimizing wear on both the chain and sprocket teeth.
  • Chain Width: The width of the flat top chain can influence its ability to handle side flexing. Wider chains tend to have higher lateral stiffness, which might be advantageous in certain applications, but may also limit their ability to bend around tight curves. Selecting the appropriate chain width depends on the specific conveyor layout and curvature requirements.
  • Chain Materials: The choice of chain material is crucial in side flexing and bending applications. Some materials, like engineering plastics, offer excellent flexibility and fatigue resistance, making them suitable for curved conveyor paths. Stainless steel chains, on the other hand, are more rigid and may be better suited for applications with fewer or gentler bends.

Flat top chains’ ability to handle side flexing and bending applications makes them ideal for use in various industries, including packaging, bottling, automotive, and more. However, it’s essential to ensure proper chain alignment, tension, and sprocket selection to achieve reliable performance and extend the chain’s service life in such applications.

China Good quality Flat Top Chain Conveyor Chain with Attachment  China Good quality Flat Top Chain Conveyor Chain with Attachment
editor by CX 2023-08-09

China high quality Factory Support Custom Heavy Duty Stainless Steel Double Pitch Attachment Conveyor Chain with Different Size wholesaler

Product Description

Merchandise Description
Solution Parameters

Common GB, ISO, ANSI, DIN
Type Common A and standard B precision roller chain, conveyor chain
particular chain with equipment, welding chain, leaf chain and sprocket
ANSI chain No. 40,50,sixty,80,100,a hundred and twenty,a hundred and forty,a hundred and sixty,one hundred eighty,two hundred,240
C40,C50,C60,C80,C100,C120,C140,C160
DIN/ISO chain No. 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Application Meals processing, pharmaceutical and chemical industries, electronics, machinery
home appliances, automotive manufacturing, metallurgy, sewage treatment
Series A sequence,B collection

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Information ABOUT CZPT CHAIN 

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Software

Packaging Specifics

Shipping and delivery

FAQ
      

one. Are you producer or trade Company?
We are a factory founded in 1997 with trade crew for worldwide provider.

two. What terms of payment you typically use?
T/T thirty% deposit and 70% against document, Western Union, L/C at sight

three. What is your guide time for your products?
Typically 35 days right after verified get. thirty times could be accessible in minimal period for some things (throughout Could to July), and 45 days for the duration of new 12 months and sizzling season ( Jan to March).

four. Samples
For clients who need to have sample confirmation just before buying, remember to bear in mind that the adhering to policy will be adopted:
1) All samples are totally free of cost with the optimum benefit not exceeding USD a hundred.
2) The courier price for the very first-time sample sending will be charged for by the consignee. We will ship the samples with freight to be collected. So you should inform your account with FedEx, UPS, DHL or TNT so that we can move forward promptly.
three) The first-time courier expense will be absolutely deducted from the agreement price of the trial cooperation.

What to seem for in a roller chain

There are several diverse factors to think about when acquiring a roller chain. One of the most important aspects is tensile energy, which signifies the power essential to crack the chain. Roller chains are offered in three distinct tensile strengths: least, typical and greatest. Each power reflects a different limit to the load the chain can manage. Nevertheless, these limits are not always equal and you must be informed of the distinctions in between roller chains.

Canonical chain

Most roller chains have regular measurements printed on the facet panels. This is usually “forty” or “C2080H”, but can also be the letter “B”. If the chain is old, it will require to be cleaned to see its dimension. You can locate the measurement on the regular roller chain size chart, but not everybody is marked. To figure out the dimensions, measure the diameter and pitch of the chain, then evaluate the benefits to the chart to see what measurement you want.
Weighty-obligation roller chains are available with warmth-taken care of pins, facet plates, and rollers. In addition to becoming warmth dealt with, they are also manufacturing facility pre-stretched, which decreases wear on these areas. If properly taken care of, they can previous for many years, minimizing the threat of failure or corrosion. Dependent on the application, normal roller chains are available in different sizes. It can be purchased individually. There are numerous possibilities to decide on from, depending on the dimension and toughness of the application.
PEER roller chains contain sound rollers to decrease shock loads on the sprocket teeth. Heat managing and preloading all elements of the PEER chain aids minimize preliminary elongation. Scorching-dip lubrication assures full lubrication of all chain components, extending their lifestyle and lowering servicing charges. For hefty-obligation apps, ASME/ANSI-B29.1 chain is a great decision.
Standard roller chains are manufactured of steel or alloy steel. Nonetheless, it can be created of other materials these kinds of as stainless metal. In addition to steel, stainless steel is frequently used in foodstuff processing machinery in which chain lubrication is an concern. Brass and nylon are also at times utilised. Nonetheless, they are not that well-known. For that reason, you should constantly verify with your supplier before buying. By evaluating the tensile energy of two diverse chains and creating an informed choice, you can get the very best value and provider.

Chain with no bushing

Bushless roller chains have positive aspects more than traditional roller chains. As opposed to standard chains, bushless chains have comprehensive lateral versatility, which boosts the chain’s lubrication circulation. The inner plates of bushless chains have protruding shoulders so the oil can flow via them much more effortlessly and proficiently. This is an critical attribute of a clean-operating chain. In addition, bushless chains could have enhanced shifting efficiency.
The strength of a bushingless roller chain is measured in conditions of tensile power and exhaustion energy. The previous actions the load a chain can stand up to prior to breaking. Tiredness strength is equally critical, and elements that influence fatigue power contain the metal employed to make the chain components, the pitch gap fabrication, the kind of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is also slender, it could not be adequate for weighty-obligation applications.
Like classic roller chains, bushingless roller chains have two various sorts of links. The internal hyperlink has two internal plates linked by pins, while the outer chain has two outer plates held with each other by bushings. A bushingless roller chain is equivalent to a traditional chain, other than it removes a action in the assembly method by stamping the tube into the internal plate. So if you want a smoother trip, a bushingless roller chain is a much better decision.
There are two different sizes of bushingless roller chains. A single dimension is made for use with normal one-strand chains, while the other dimensions is created for use with double-strand or triple-strand chains. Bushless chains are normally shorter than typical chains, so they can in shape in tighter spaces. Bushless chains are made of the maximum quality supplies. These chain attachments are case hardened for optimum toughness and durability.

Mute chain

The silent roller chain has a clean, minimal-sounds generate. They are manufactured of stacked rows of flat chainplates with a equipment-like profile that meshes with the sprocket tooth. Every single chainplate is attached to a corresponding sprocket, which also permits the chain to bend. Even though these basic elements are the very same for every silent roller chain, there are numerous variants that allow them to be utilised in a assortment of programs.
The most well-known high-speed transmission, silent chains attribute equipment-like sprockets. They can be manufactured from one or multiple strands of materials. Solitary-strand chains are significantly less costly than multi-strand chains, but they tend to use out more quickly if not lubricated. One-strand roller chains can be employed for many years with out lubrication, but for your application, vast silent chains are nevertheless worth contemplating.
The design and building of silent chains make them ideal for conveying a broad assortment of products. They have flat, heat-resistant surfaces. They are also tough and non-slip. They are available in a variety of pitch sizes, widths, and mounting designs. Whether you need chains for general purpose conveyors or glass bottle transportation programs, we have you coated. Inquire about the benefits of silent roller chain conveyors.
Inverted tooth chains are yet another option for quieter chains. These chains are created to decrease sounds from motor-connected friction. Silent chains are a lot more frequent, and producers have fallen in love with them. A silent chain consists of many backlinks related to the sprocket tooth. Tooth rotate to decrease sound, vibration, and chord motion. These are the major motives why silent chains are so common.

ANSI chain pitch

To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the heart of the subsequent rolling pin. Chains appear in a lot of dimensions, but ANSI is the most frequent chain standard in the United States. A caliper is useful if you’re not certain which measurement to purchase, as it permits you to check out for worn sprockets.
Chains that fulfill ANSI standards will be characterised by a certain pitch. This measurement is based mostly on the width and spacing of the roll. The spacing is generally higher than the width. The regular amount will be the proper number for the width of the chain or the remaining variety for the rollers. The amount on the remaining implies regardless of whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Widespread chain measurements are dependent on ANSI chain pitch. Pitch is the bare minimum distance amongst bushing and sprocket. The smaller sized the chain pitch, the increased the total length in between the two factors. This means the chain will final lengthier. However, if you are acquiring a chain for a certain application, you need to verify the pitch very carefully as it can affect the functionality of the chain.

Roller chain put on measurement

The function of roller chain dress in measurement is to avoid breakage by checking the strain on the chain. There are many techniques to measure roller chain dress in. The very first is to remove the chain from its functioning place and evaluate the distance from the sprocket to its measuring finish. Yet another way is to evaluate the pitch of the chain or the distance amongst two pins. This approach is exceptional to other methods due to the fact it is handy and accurate.
When measuring the put on of a roller chain, it is crucial to note that the aspects of the chain will slowly deform. About 3.75% of the total use will be on the pins and the relaxation will be on the internal back links. These dress in measurements will vary primarily based on the nominal pitch of the chain and the sum of friction the chain is encountering. Appropriate lubrication in between pins and bushings, load and frequency of articulation all affect use costs.
It is critical to evaluate the quantity of use on the roller chain to steer clear of too much machine failures. The lengthier the chain runs, the much more dress in it will dress in. Even though the length of the chain ought to be less than the heart length, the abnormal load will trigger untimely put on. As a result, lubrication is essential. Furthermore, the sag of the chain need to not exceed 2% to 4% of its heart-to-center distance. Last but not least, verify for uncommon sounds or seen flaws. A frequent trigger of extreme roller chain dress in is the dimension of the load. Each chain company sets a maximum workload for its product.
There are many ways to measure roller chain put on. If using a high-velocity generate, it should have at minimum 11 teeth, and a medium-velocity travel must have at the very least 25 enamel. Also, be sure to examine the size of the chain, even if you must. The very same goes for the pin diameter, which ought to be the exact same or different pitch as the roller chain.

China high quality Factory Support Custom Heavy Duty Stainless Steel Double Pitch Attachment Conveyor Chain with Different Size     wholesaler