Product Description
Our table top chain is widely used in conveyor lines
A) Straight running table top chains
B) Side flexing table
Chain types as following:
820
820 K250
820 K325
820 K350
820 K400
820 K450
820 K600
820 K750
821
821 K750
821 K1000
821 K1200
880
880 K325
880 K450
880TAB
880 TAB K325
880 TAB K450
882 TAB
882 TAB K500
882 TAB K600
882 TAB K750
882 TAB K1000
882 TAB K1200
880 TAB Rt (Small radius hinge chain )
880 TAB K325
880 TAB K450
We are manufacturer professionally in modular belts, plastic top chain, stainless steel top chain, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.
| Material | Stainless Steel |
| Process | Assembled |
| Heat treatment | As per customer’s request |
| Surface treatment | As per customer’s request |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Model number | LF820-K325 ,LF820-K350,LF820-K400,LF820-K450,LF820-K500,LF820-K600,LF820-K750, LF821-K750 ,LF821-K1000,LF821-K1200 |
| Packaging | Plastic bag ,carton box ,plywood case or customer requirement. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Combined Chain |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do flat top chains handle high-speed sorting and diverting applications?
Flat top chains are well-suited for high-speed sorting and diverting applications in conveyor systems. Here’s a more detailed explanation:
- Smooth and Reliable Operation: Flat top chains provide a smooth and even conveying surface, allowing products to move seamlessly along the conveyor without jerking or jamming, even at high speeds.
- High-Speed Capability: Flat top chains are designed to handle high-speed applications, making them ideal for sorting and diverting products quickly and accurately.
- Precision Diverting: The flat top chain’s design and robust construction enable precise product diverting to designated lanes or chutes, ensuring accurate product placement.
- Attachments and Guides: Special attachments and guides can be added to the flat top chain to control product orientation and facilitate smooth diverting at high speeds.
- Low Friction: Flat top chains often have low-friction surfaces, reducing resistance and energy consumption during high-speed operation, which contributes to the overall efficiency of the conveyor system.
- Accumulation Capability: Some flat top chains have accumulation capabilities, allowing products to accumulate temporarily before being diverted, making the sorting process more efficient and continuous.
- Customizable Configurations: Flat top chains can be customized to fit specific conveyor layouts and accommodate various product sizes and shapes, enhancing the versatility of the sorting and diverting system.
- Durable and Reliable: Flat top chains are known for their durability and low maintenance requirements, making them a reliable choice for continuous high-speed operations.
- Multi-Lane Sorting: Flat top chains can be configured to handle multi-lane sorting, allowing products to be directed to different destinations based on specific sorting criteria.
- Integration with Automation: Flat top chains can be integrated with automated control systems, sensors, and diverting mechanisms to facilitate seamless high-speed sorting and diverting processes.
In summary, flat top chains handle high-speed sorting and diverting applications with precision, reliability, and efficiency. Their smooth operation, high-speed capability, customization options, and integration with automation make them an excellent choice for demanding conveyor systems that require accurate product sorting and diverting at elevated speeds.
What are the common industries that utilize flat top chains?
Flat top chains are widely used in various industries due to their versatility, durability, and ability to handle a wide range of applications. Some of the common industries that utilize flat top chains include:
- Food and Beverage: Flat top chains are extensively used in food processing and beverage production, including applications such as bottling, canning, packaging, and conveying of food products. Their smooth, hygienic surfaces and corrosion-resistant materials make them suitable for food handling environments.
- Automotive: In the automotive industry, flat top chains are used in assembly lines, paint shops, and other production processes where reliable and precise conveying is required. They are also used in tire manufacturing and handling applications.
- Packaging: Flat top chains are commonly employed in packaging machinery for carton handling, case packing, labeling, and palletizing. Their ability to handle various package shapes and sizes makes them ideal for such applications.
- Pharmaceutical: The pharmaceutical industry utilizes flat top chains in various processes, including tablet and capsule handling, bottle filling, and packaging. The chains’ cleanability and resistance to chemical exposure make them suitable for pharmaceutical applications.
- Logistics and Distribution: Flat top chains are used in conveyor systems for material handling, warehousing, and distribution centers. They efficiently transport goods and packages through sorting and distribution processes.
- Airport and Baggage Handling: In airports, flat top chains play a crucial role in baggage handling systems, ensuring efficient movement of luggage from check-in to loading and unloading onto planes.
- Printing and Paper: Flat top chains are utilized in printing presses, paper manufacturing, and paper converting machinery for transporting paper rolls, sheets, and finished products.
- Electronics: The electronics industry uses flat top chains in manufacturing processes, such as circuit board assembly and electronic component handling.
- Automated Warehouses: Flat top chains are essential in automated warehouses and fulfillment centers, enabling the smooth movement of goods and materials through automated storage and retrieval systems.
- Bottling and Beverage: Flat top chains are commonly found in bottling and beverage filling lines, where they handle bottles and containers during the filling, capping, and labeling processes.
These are just a few examples of the industries that benefit from the use of flat top chains. Their adaptability, robust construction, and ability to handle diverse applications make them indispensable in modern manufacturing, processing, and material handling operations.
How do you select the right size and pitch for a flat top chain?
Selecting the right size and pitch for a flat top chain involves considering several factors to ensure the chain’s optimal performance and longevity in the specific conveyor system or application. Here are the steps to guide the selection process:
- Identify Conveyor Requirements: Determine the application’s conveyor requirements, including the type of products being conveyed, the weight and dimensions of the products, the conveyor speed, and the overall system layout.
- Calculate Load Requirements: Calculate the total load that the chain needs to carry, considering the weight of the products and any additional loads, such as friction or incline forces. The chain must have a load-carrying capacity that exceeds the total load to ensure safe and efficient operation.
- Check Chain Material: Consider the application environment and select the appropriate chain material. For example, in food processing, a food-grade stainless steel chain may be necessary to meet sanitation requirements.
- Consider the Chain’s Pitch: The pitch of a flat top chain refers to the distance between the centers of adjacent plates. The pitch affects the chain’s strength, flexibility, and allowable speed. Smaller pitch sizes provide smoother and more precise movement, while larger pitch sizes offer better load-carrying capacity. Choose the pitch size based on the application’s speed requirements and the desired level of precision.
- Consult Manufacturer’s Recommendations: Manufacturers often provide detailed product specifications and performance data for their flat top chains. Consult the manufacturer’s recommendations and technical data to ensure the selected chain meets the application requirements.
- Consider Attachment Options: If the application requires product positioning or gripping during the conveying process, consider the available attachment options for the flat top chain. Choose attachments that suit the specific product handling needs.
- Account for Temperature and Environment: Consider the temperature range and environmental conditions the chain will be exposed to. Select a chain material that can withstand these conditions without compromising performance.
- Check Installation and Tensioning: Ensure that the conveyor system allows proper chain installation and tensioning. Proper tensioning is crucial for maintaining chain performance and reducing wear.
By carefully considering these factors and following manufacturer recommendations, you can select the right size and pitch for a flat top chain that matches the specific requirements of your conveyor system or application. A properly selected chain will provide reliable and efficient material handling and contribute to the overall productivity of the system.
editor by CX 2024-05-08
China best CZPT 828 Plastic Flat Top Chain Food Grade for Conveyor
Product Description
CHINAMFG 828 Flat Top Chain Food Grade
| Name | Har828 | Brand | Hairise |
| Type | 828-K330 | Material | Plastic |
| Plate Width | 83.0mm | Working Load | 2000N |
| Weight | 0.96kg/m | Function | Conveyor |
| Certification | ISO9001:2008 | Pitch | 38.1mm |
Advantages of the CHINAMFG products:
1.this products are convenient to assembly and maintain
2.All color could be available
2.this modular conveyor belt can bear High mechanical strength
3.this modular conveyor belt has Excellent product handling performance
4.these modular conveyor belts are wear resistance and Oil Resistant
5.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
6.we can provide good after-sale service.
7.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CHINAMFG is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CHINAMFG Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CHINAMFG domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Our modular belt and conveyor equipments sell to every corners of country, with more than 200 primary agents and 400 special service centers. Besides, we exported to more than 40 countries and regions, such as Africa, Latin America, Southeast Asia, Middle East, Central Asia Europe and America and etc. What’s more, CHINAMFG was proud to the ZheJiang equity trading custody center successfully Listed since 2008.
At the end of February, 2016, the covers area of 35,00 square CHINAMFG CHINAMFG headquarter Phase II Park was built up and used, which annual production capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor systems .
Then the north base of CHINAMFG started siince early December of 2016, can offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece year. The factory is located in Haian District, HangZhou City, ZheJiang Province, covers 300,000 square meters.
Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization, Brand Leap” business policy, insist on the core value of “Integrity, Studious, Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the industrial layout, improve the governance structure, boost the pace of construction, to create a century-old industry CHINAMFG brand.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CHINAMFG provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Har828 |
|---|---|
| Material: | POM |
| Inside Material: | POM |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Tensile Strength: | Strong |
| Name: | Har828 |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a stainless steel flat top chain in specific environments?
Using a stainless steel flat top chain offers several benefits, especially in specific environments that demand high performance and durability. Here’s a more detailed explanation:
- Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it ideal for environments where the chain may be exposed to moisture, chemicals, or harsh substances. This corrosion resistance ensures a longer service life and reduces the need for frequent chain replacements.
- Hygienic Properties: Stainless steel flat top chains have smooth surfaces and are easy to clean, making them suitable for use in industries with strict hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing.
- High Strength: Stainless steel chains have excellent tensile strength, allowing them to handle heavy loads and high-impact applications. This strength is essential in industries like automotive, material handling, and industrial machinery.
- Temperature Resistance: Stainless steel flat top chains can withstand extreme temperatures, both high and low, without losing their mechanical properties. This makes them suitable for use in environments with temperature variations, such as ovens, freezers, or outdoor applications.
- Chemical Resistance: Stainless steel is resistant to many chemicals, acids, and alkalis, making it suitable for applications where the chain may come into contact with various substances, as seen in chemical processing or metal plating industries.
- Longevity: The superior durability of stainless steel flat top chains results in a longer service life compared to chains made from other materials. This reduces downtime and maintenance costs, making them cost-effective in the long run.
- Low Maintenance: Due to their corrosion resistance and durability, stainless steel flat top chains require minimal maintenance, leading to increased productivity and reduced maintenance-related expenses.
- Non-Magnetic: Stainless steel chains are non-magnetic, which can be crucial in certain industries like electronics or medical equipment manufacturing, where magnetic interference must be minimized.
- Aesthetic Appeal: In industries where appearance matters, stainless steel flat top chains offer an aesthetically pleasing look that can enhance the overall image of the equipment or machinery.
Overall, the benefits of using a stainless steel flat top chain make it an excellent choice for specific environments that demand corrosion resistance, high strength, temperature resistance, and hygienic properties. Their versatility and durability make them suitable for a wide range of industries, including food processing, pharmaceuticals, automotive, and chemical processing.
Can flat top chains be used in automotive assembly and manufacturing?
Yes, flat top chains can be used in automotive assembly and manufacturing processes, playing a vital role in ensuring efficient and reliable production. Here’s a more detailed explanation:
- Conveyor Systems: Flat top chains are commonly employed in conveyor systems within automotive assembly lines. They transport various automotive components and parts between different stages of the manufacturing process, such as body assembly, paint booths, engine assembly, and final vehicle assembly.
- Product Handling: The flat, stable surface of these chains allows for smooth and precise product handling. Automotive parts, whether large body components or small engine parts, can be securely and accurately conveyed along the production line, minimizing the risk of damage or misalignment.
- Flexibility and Customization: Flat top chains can be customized with specific attachments and grippers to suit the unique needs of automotive assembly and manufacturing. These attachments can hold, lift, or manipulate parts as necessary to facilitate assembly processes.
- Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications, allowing for temporary storage of parts or precise positioning during assembly. This feature ensures smooth and controlled product flow in the assembly line.
- Hygienic Design: Automotive manufacturers often have stringent cleanliness requirements. Flat top chains with a hygienic design ensure that parts are transported in a clean and contaminant-free environment, meeting the industry’s quality standards.
- High-Speed Applications: Automotive assembly lines require high-speed operations to meet production targets. Flat top chains are capable of operating at elevated speeds while maintaining accurate tracking and reliable performance.
- Resistance to Wear and Tear: Automotive manufacturing involves continuous operation, which can subject chains to significant wear and tear. Flat top chains made from durable materials, such as stainless steel or engineering plastics, offer excellent resistance to wear, extending the chain’s lifespan and reducing maintenance requirements.
- Noise Reduction: In automotive assembly plants, noise reduction is essential to create a comfortable working environment for employees. Flat top chains with low-friction materials and precise articulation produce minimal noise during operation.
Overall, flat top chains are a reliable and versatile solution for automotive assembly and manufacturing processes. Their ability to handle various automotive components, flexibility in customization, and performance under high-speed and continuous operation make them an integral part of automotive production lines, contributing to increased efficiency and product quality.
Can flat top chains be used in high-temperature environments?
Yes, flat top chains can be used in high-temperature environments; however, the chain’s material selection is critical to ensure its performance and longevity under such conditions. Here are some considerations for using flat top chains in high-temperature applications:
- Material Selection: Choose a flat top chain material that is specifically designed to withstand high temperatures. Materials such as heat-resistant stainless steel or specialized heat-resistant plastics are commonly used in such applications. These materials can maintain their mechanical properties and integrity at elevated temperatures.
- Temperature Range: Determine the specific temperature range that the chain will be exposed to in the application. Ensure that the selected chain material’s maximum operating temperature exceeds the application’s highest temperature to avoid any risk of deformation or degradation.
- Lubrication: High temperatures can accelerate chain wear and increase friction. Proper and regular lubrication is crucial to reduce friction, prevent overheating, and extend the chain’s service life. Choose a lubricant that can withstand the application’s temperature range and provides adequate protection.
- Heat Shielding: In some high-temperature applications, it may be necessary to implement heat shielding or insulation to protect the chain from direct exposure to extreme heat sources.
- Chain Tension: Proper chain tension is essential in high-temperature environments. Maintain the correct tension to ensure smooth operation and prevent excessive wear or elongation of the chain.
- Thermal Expansion: Consider the potential thermal expansion of the chain and conveyor system components in high-temperature environments. Allow for proper clearances and ensure that the system can accommodate any dimensional changes without causing interference or jamming.
It’s important to note that while flat top chains can be used in high-temperature environments, there are practical limits to their performance. Extremely high temperatures beyond the specified operating range of the chain’s material can lead to accelerated wear, reduced strength, and potential chain failure. In such cases, specialized high-temperature conveyor solutions may be required.
In summary, flat top chains can be used in high-temperature environments when the appropriate heat-resistant material is selected, proper lubrication is maintained, and the system is designed to accommodate thermal expansion. Adhering to these considerations ensures the flat top chain’s reliable and safe operation in applications with elevated temperatures.
editor by CX 2024-05-07
China Standard Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Product Description
Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.
Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.
Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.
Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.
In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a stainless steel flat top chain in specific environments?
Using a stainless steel flat top chain offers several benefits, especially in specific environments that demand high performance and durability. Here’s a more detailed explanation:
- Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it ideal for environments where the chain may be exposed to moisture, chemicals, or harsh substances. This corrosion resistance ensures a longer service life and reduces the need for frequent chain replacements.
- Hygienic Properties: Stainless steel flat top chains have smooth surfaces and are easy to clean, making them suitable for use in industries with strict hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing.
- High Strength: Stainless steel chains have excellent tensile strength, allowing them to handle heavy loads and high-impact applications. This strength is essential in industries like automotive, material handling, and industrial machinery.
- Temperature Resistance: Stainless steel flat top chains can withstand extreme temperatures, both high and low, without losing their mechanical properties. This makes them suitable for use in environments with temperature variations, such as ovens, freezers, or outdoor applications.
- Chemical Resistance: Stainless steel is resistant to many chemicals, acids, and alkalis, making it suitable for applications where the chain may come into contact with various substances, as seen in chemical processing or metal plating industries.
- Longevity: The superior durability of stainless steel flat top chains results in a longer service life compared to chains made from other materials. This reduces downtime and maintenance costs, making them cost-effective in the long run.
- Low Maintenance: Due to their corrosion resistance and durability, stainless steel flat top chains require minimal maintenance, leading to increased productivity and reduced maintenance-related expenses.
- Non-Magnetic: Stainless steel chains are non-magnetic, which can be crucial in certain industries like electronics or medical equipment manufacturing, where magnetic interference must be minimized.
- Aesthetic Appeal: In industries where appearance matters, stainless steel flat top chains offer an aesthetically pleasing look that can enhance the overall image of the equipment or machinery.
Overall, the benefits of using a stainless steel flat top chain make it an excellent choice for specific environments that demand corrosion resistance, high strength, temperature resistance, and hygienic properties. Their versatility and durability make them suitable for a wide range of industries, including food processing, pharmaceuticals, automotive, and chemical processing.
How do flat top chains perform in high-speed and high-throughput operations?
Flat top chains are well-suited for high-speed and high-throughput operations in various industries due to their design and material characteristics. Here’s a more detailed explanation:
- Smooth Operation: Flat top chains have a flat, even surface that allows products to move smoothly along the conveyor without excessive vibration or jostling. This smooth operation is essential in high-speed applications to prevent product damage and ensure consistent product flow.
- Low Friction: The materials used in flat top chains, such as plastics or stainless steel, often have low friction coefficients. This reduces the resistance between the chain and the sprockets, enabling the chain to run at higher speeds with minimal energy loss.
- Accurate Tracking: Flat top chains are designed to accurately track along the conveyor path, even at high speeds. Their articulating links and specialized sprockets ensure precise engagement, preventing the chain from derailing or misaligning, which is crucial for maintaining operational efficiency.
- High Strength: Flat top chains are engineered to withstand the stresses of high-speed and high-throughput operations. The materials and construction used in their design provide sufficient tensile strength and durability, reducing the risk of chain breakage or premature wear.
- Lubrication-Free Options: Some flat top chains are designed to operate without the need for external lubrication. These self-lubricating chains reduce maintenance requirements and the risk of product contamination, making them ideal for high-speed operations in the food and beverage industry.
- Reduced Noise: Flat top chains with low-friction materials and precise articulation tend to produce less noise during operation. This feature is advantageous in high-speed applications, where reducing noise levels can improve the working environment and overall equipment efficiency.
- Customizable Configurations: Flat top chains can be customized to suit specific application requirements, including high-speed and high-throughput operations. Customizable options include chain width, pitch, material, and attachment configurations to optimize performance in various industries.
Overall, flat top chains’ ability to provide smooth, accurate, and reliable operation at high speeds makes them a popular choice in industries where efficiency and productivity are critical. They are commonly used in high-speed bottling, packaging, automotive manufacturing, and other high-throughput applications, ensuring seamless production and product handling throughout the manufacturing process.
What materials are flat top chains typically made of?
Flat top chains are typically made from a variety of materials to suit different applications and industries. The choice of material depends on factors such as load capacity, environmental conditions, food-grade requirements, and corrosion resistance. Some common materials used for manufacturing flat top chains include:
- Stainless Steel: Stainless steel is one of the most popular materials for flat top chains, especially in applications where corrosion resistance and hygiene are essential. It is commonly used in food and beverage processing, pharmaceuticals, and other industries with strict sanitation requirements.
- Plastic: Plastic flat top chains are often made from materials like polyethylene (PE) or acetal (POM). They are lightweight, cost-effective, and suitable for non-corrosive environments. Plastic chains are commonly used in packaging, material handling, and conveyor systems where low friction and quiet operation are desired.
- Engineering Plastic: Engineering plastics, such as nylon and polyoxymethylene (POM), offer improved strength, wear resistance, and temperature resistance compared to standard plastic materials. They are suitable for conveying heavier loads and can withstand more demanding conditions.
- Acid-Resistant Materials: In environments where chains may be exposed to acidic substances, acid-resistant materials like polypropylene (PP) or certain types of stainless steel are used to prevent corrosion and ensure the chain’s durability.
- High-Temperature Materials: For applications involving high temperatures, chains made from materials like heat-resistant stainless steel or specialized heat-resistant plastics are used to maintain chain integrity and performance.
- Carbon Steel: Although less common for flat top chains, carbon steel chains are still used in some industrial applications where cost-effectiveness and strength are the primary considerations. Proper corrosion protection and lubrication are necessary for carbon steel chains to avoid rusting and ensure optimal performance.
When selecting the material for a flat top chain, it is essential to consider the specific requirements of the application, such as load capacity, temperature range, chemical exposure, and food safety standards. Choosing the appropriate material ensures the chain’s reliability, longevity, and performance in its intended environment.
editor by CX 2024-04-26
China high quality Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Product Description
Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.
Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.
Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.
Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.
In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can flat top chains be used in the automotive tire and rubber industries?
Yes, flat top chains can be used in the automotive tire and rubber industries. Here’s a more detailed explanation:
- Tire Handling: Flat top chains are well-suited for conveying tires throughout the production process, including transportation between different stages of tire manufacturing.
- Robust Design: The sturdy construction of flat top chains allows them to handle the weight and demands of conveying heavy tires and rubber components.
- Smooth Conveying: The flat top surface of these chains ensures smooth and even movement of tires, preventing damage to the products and ensuring efficient handling.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different tire sizes and weights.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, making them suitable for environments with exposure to moisture or chemicals used in the rubber industry.
- Temperature Resistance: Flat top chains can withstand the high temperatures encountered during the tire curing process.
- Low Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless tire handling and production processes.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of tires to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting tires to different processing lines or storage areas.
In summary, flat top chains are well-suited for the automotive tire and rubber industries due to their robust design, smooth conveying, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the tire manufacturing process, contributing to the overall productivity of the industry.
How do flat top chains handle wear and tear in continuous operation?
Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:
- Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
- Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
- Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
- Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
- Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
- Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
- Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
- Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.
By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.
How do flat top chains handle side flexing and bending applications?
Flat top chains are designed to handle side flexing and bending applications, allowing them to navigate through curved conveyor paths and complex layouts. Here’s how they achieve this flexibility:
- Articulating Links: The flat top chain’s design includes articulating links that allow the chain to flex and move smoothly around curved sections. These links have built-in joints that enable the chain to change direction while maintaining its structural integrity.
- Side Flexing Design: The flat top chain is engineered with a side flexing design that permits it to navigate horizontal and vertical curves. The chain’s ability to bend laterally enables it to follow the contour of the conveyor path without jamming or getting stuck.
- Sprocket Configuration: Specialized sprockets are used in side flexing and bending applications to accommodate the chain’s lateral movement. These sprockets are designed with a curved profile that matches the chain’s bending radius, ensuring smooth engagement and minimizing wear on both the chain and sprocket teeth.
- Chain Width: The width of the flat top chain can influence its ability to handle side flexing. Wider chains tend to have higher lateral stiffness, which might be advantageous in certain applications, but may also limit their ability to bend around tight curves. Selecting the appropriate chain width depends on the specific conveyor layout and curvature requirements.
- Chain Materials: The choice of chain material is crucial in side flexing and bending applications. Some materials, like engineering plastics, offer excellent flexibility and fatigue resistance, making them suitable for curved conveyor paths. Stainless steel chains, on the other hand, are more rigid and may be better suited for applications with fewer or gentler bends.
Flat top chains’ ability to handle side flexing and bending applications makes them ideal for use in various industries, including packaging, bottling, automotive, and more. However, it’s essential to ensure proper chain alignment, tension, and sprocket selection to achieve reliable performance and extend the chain’s service life in such applications.
editor by CX 2024-04-15
China Best Sales Flexible Flat Top Conveyor Roller Chain
Product Description
Product Description
Overview
Quick Details:
plastic Single/Double flat top chain for conveyor
Application in beverage bottles aluminum can conveying.
| Product name | Flexible Flat Top Conveyor Roller Chain |
| Application | Building Material Shops,Manufacturing Plant,Food&Beverage Factory |
| Material | POM and Stainless Steel |
| Material Feature | Wear Resistant |
| Customized | Yes |
Details Images
Company Introduction
Maxsen have been operating in the logistical field for several years from now, so gaining thus wide experience. Our company main product all kinds of logistic transportation equipment, the accessories of food, drink, and medicine.
Our company sticks to excellent quality, good reputation, serious manage and passionate service, quality products to let you satisfied.
Our Workshop
Our Exhibition
Our Customer
Related Products
Why choose us
Our Advantage
1.Good quality: Our products are excellent quality and reasonable price, so well-konw domestic and foreign customers.
2.Factory price: Low cost and reasonable profit make our price is competitive.
3.Low MOQ: We will accept any order, if just one.
4.complete product line: You can purchase almost all kind of products related to conveyor from us.
5.Customization’s acceptance: You can customize products according to your non-standard specification or special requirement.
6.Good service: Good faith and enthusiastic are our promise.
6.Sufficient stocks for standard components, so we may meet your urgent needs.
7.Trade assurance, we are 1 of Alibaba CHINAMFG Suppliers which own high reputation and trade assurance.
Our Service
Quick Response:
1>We highly appreciate your enquiry by email,telephone,online methods..
2>We will reply your email or telephone within 24 hours.
3>Pls feel free to contact us at any time if there is any questions.
Technical support and quality control:
We are a professional manufacturer of conveyor parts and conveyor system line. There are 10 high-quality engineers and designers for great technical backup. Meanwhile, Quality Control Dept. make the test of part and machine to ensure the high quality.
Kindly feel free to talk with me if you have any question or requirements.
Contact person: CHINAMFG He
our company website( )
| Material: | POM and Stainless Steel |
|---|---|
| Structure: | Roller Chain |
| Feature: | Heat Resistant |
| Product Name: | Roller Chain |
| Condition: | New |
| Quality: | Good Quality |
| Samples: |
US$ 0.01/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do flat top chains handle curved conveyor layouts and turns?
Flat top chains are designed to handle curved conveyor layouts and turns with ease and efficiency. Here’s a more detailed explanation:
- Flexibility: Flat top chains are inherently flexible, allowing them to smoothly bend and adapt to the curvature of the conveyor. This flexibility enables the chain to follow the desired path without causing jams or disruptions in the conveying process.
- Curved Chain Tracks: Conveyor systems that require curved layouts often include specially designed chain tracks that guide the flat top chains along the desired path. These curved tracks ensure that the chain maintains proper alignment and smoothly navigates the turns.
- Articulation Design: The articulation of flat top chains allows them to articulate freely around curves and turns. Each link in the chain can move independently, allowing for smooth transitions without compromising the integrity of the conveyed products.
- Low Friction Materials: Some flat top chains are made from low-friction materials or have special coatings, reducing the resistance between the chain and the curved tracks. This minimizes wear on the chain and ensures smooth operation through the turns.
- High-Speed Applications: Flat top chains are capable of handling high-speed applications, even in curved layouts. Their ability to maintain stability and accuracy during high-speed turns makes them suitable for various industries with fast-paced production lines.
- Customizable Options: Flat top chains can be customized to fit specific conveyor layouts and turn radii. Manufacturers can adjust the chain’s pitch and width to ensure optimal performance in curved applications.
- Consistent Product Orientation: Despite the turns and changes in direction, flat top chains maintain consistent product orientation, ensuring that products remain correctly positioned during the conveying process.
Overall, flat top chains’ flexibility, articulation design, and low friction characteristics allow them to smoothly handle curved conveyor layouts and turns. Their reliable performance in curved applications makes them a versatile choice for industries that require efficient and precise conveying through intricate conveyor paths.
How do flat top chains handle product orientation and positioning?
Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:
- Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
- Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
- Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
- Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
- Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
- Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
- Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.
Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.
Can flat top chains be used in inclined or decline conveyor systems?
Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:
- Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
- Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
- Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
- Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
- Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
- Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.
Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.
editor by CX 2023-11-29
China Best Sales Stainless Flat Top Conveyor Chain
Product Description
stainless flat top conveyor chain
1) Chain NO. : LF820-K325 ,LF820-K350,LF820-K400,LF820-K450,LF820-K500,LF820-K600,LF820-K750, LF821-K750 ,LF821-K1000,LF821-K1200,Any special requirements about pins, attachments, and plates can be meet.
We are the leading top Chinese chain manufacturer, and are specializing in various high quality stainless flat top conveyor chain . We comply with DIN, ANSI, or ISO standard as per customer’s request.
We can also supply chain as below:
1. Roller chains with straight side plate (A series) ;08A to 48A
2. Roller chains with straight side plate (B series) :04B to 48B
3. Short pitch conveyor chain with attachments : O8A to 16B with attachment
4. Conveyor chain with special attachments (A series) : C08A-1 to C32A-3
5. Conveyor chain with special attachments (B series) : C08B-1 to C32B-3
6. Conveyor chain with special attachments : A1,K1,WK1,WK2,WA1,WA2
7. Short pitch conveyor chain with extended pins
8.Conveyor chain with special extended pins
9.Double pitch conveyor chains
10. Double pitch conveyor chain with attachments
11.Double pitch conveyor chain with special attachments
12.Double pitch conveyor chain with extended pins
13. Double plus chains
14. Lumber conveyor chain & attachments
15. Sharp top chains
16. Roller chain with vulcanised elastomer profiles
17.Roller chain with U type attachments
18.Roller chain with plastic attachments
19. Plastic chains
20. Roller chain with plastic rollers
21.Various conveyor chains
22. Conveyor chains(M series)
23. Conveyor chain with attachments(M series)
24. Conveyor chains(MT series)
25. Hollow pin conveyor chains(MC series)
26. Conveyor chains(FV series)
27. Conveyor chain with attachments(FV series)
28. Conveyor chains(FVT series)
29. Hollow pin conveyor chains(FVC series)
30. Non-standard hollow pin conveyor chains
31. Conveyor chains(Z series)
32. Conveyor chain with attachments(Z series)
33. Conveyor chains(ZE series)
34. Hollow pin conveyor chains(ZC series)
35. Conveyor chains
36. Conveyor chain with attachments
37.Steel chains for sewage disposal
38. Special conveyor chains
39. Universal movement conveyor chains
40.Conveyor chains for hoisting
41.Welded conveyor chains
42. Roller chains for textile machinery
43.Roller chains for folio transport(Gripper)
44. Support chains
45. 78PF1 conveyor chains
46. Conveyor chains for paper mill
47. Conveyor chains for metal decorating system
48.To top chain-curved movement
49.Double flex chains
50. Hollow pin chains
51. Engineering bush chains
52.Engineering bush chain with attachments
53. Escalator step-chains
54. Conveyor chains for steel mill
55. Scraper conveyor chains
56. Welded steel chains
57.Welded steel chain with attachments
58. Steel pintle chain
59. Steel pintle chain with attachments
60. Conveyor chains for fibreboard equipment
61. Conveyor chains for crawler asphalt paver
62. Palm oil chains
63. Sugar chains
64. Flat-top conveyor chains
Applications:
Our slat conveyor chain can be used widely in
1.Food processing of meat, seafood, bakery, fruit and vegetable as well as beverage and dairy products.
2.also plays an important role in the industry of pharmacy, chemistry, battery, paper and tire production etc.
3.Bakery Industry
For example: dough handling, cooling, freezing, pan handling and packaging.
4.Fruit and Vegetables Industry
5.Seafood and meat processing industry
6.In incline and decline conveyors ,straight and curving liners as well as packaging industry
7.Container Manufacturing Industry
8.Glass, aluminum, steel and PET
9.Material Handling Industry
10.Food Processing Industry
Specification:
|
Material |
Stainless Steel |
|
Process |
Assembled |
|
Heat treatment |
As per customer’s request |
|
Surface treatment |
As per customer’s request |
|
Performance |
High precision, high wear resistance, low noise, smooth and steady, high strength |
|
Model number |
LF820-K325 ,LF820-K350,LF820-K400,LF820-K450,LF820-K500,LF820-K600,LF820-K750, LF821-K750 ,LF821-K1000,LF821-K1200 |
|
Packaging |
Plastic bag ,carton box ,plywood case or customer requirement. |
Main Products
Company Information
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
Packaging & Shipping
Exhibition
Contact Us
| Material: | Alloy |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Black/Blue Treatment, Original |
| Standard or Nonstandard: | Standard |
| Function: | Conveyor Chain |
| Transport Package: | Standard Sea Worthy Package |
What are the safety considerations when working with flat top chains?
When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:
- Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
- Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
- Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
- Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
- Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
- Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
- Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
- Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
- Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
- Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.
By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.
Can flat top chains be used in bottling and canning production lines?
Yes, flat top chains are extensively used in bottling and canning production lines due to their excellent performance and suitability for such applications. Here’s a more detailed explanation:
- Product Handling: Flat top chains provide a smooth and stable surface for handling bottles, cans, and other containers during the filling, capping, and labeling processes. Their flat design ensures consistent product orientation and minimizes the risk of product tipping or jamming during transportation.
- Precision and Speed: Bottling and canning production lines require high precision and speed to meet production demands. Flat top chains are designed to operate at high speeds while accurately conveying containers through the production process. Their ability to maintain accurate tracking ensures reliable and efficient operations.
- Flexibility: Flat top chains can be used in straight, curved, or incline/decline conveyor configurations, providing flexibility in designing production lines to fit different facility layouts. They can handle 90-degree turns, S-curves, and other custom conveyor paths, optimizing space utilization and enhancing production efficiency.
- Hygienic Design: In the food and beverage industry, including bottling and canning, hygiene is of utmost importance. Flat top chains are designed with smooth surfaces and minimal crevices, making them easy to clean and ensuring compliance with stringent sanitation standards.
- Corrosion Resistance: Some bottling and canning processes involve the use of liquids or solutions that may cause corrosion. Flat top chains made from stainless steel or other corrosion-resistant materials can withstand exposure to these substances, extending chain life and minimizing maintenance needs.
- Low Noise: Flat top chains with low-friction materials and precise articulation produce minimal noise during operation. This feature is beneficial in bottling and canning production lines, where reduced noise levels improve the working environment and overall equipment efficiency.
- Product Orientation: Flat top chains with attachments, such as side-flexing grippers or adjustable lanes, can be utilized to control and manage the positioning of bottles or cans on the conveyor, ensuring proper orientation for downstream processes.
Overall, flat top chains are an ideal choice for bottling and canning production lines, providing smooth and reliable product handling, precision, speed, flexibility, and compliance with hygiene and safety requirements. Their performance and design features make them indispensable in ensuring efficient and high-quality production in the beverage and food packaging industry.
What materials are flat top chains typically made of?
Flat top chains are typically made from a variety of materials to suit different applications and industries. The choice of material depends on factors such as load capacity, environmental conditions, food-grade requirements, and corrosion resistance. Some common materials used for manufacturing flat top chains include:
- Stainless Steel: Stainless steel is one of the most popular materials for flat top chains, especially in applications where corrosion resistance and hygiene are essential. It is commonly used in food and beverage processing, pharmaceuticals, and other industries with strict sanitation requirements.
- Plastic: Plastic flat top chains are often made from materials like polyethylene (PE) or acetal (POM). They are lightweight, cost-effective, and suitable for non-corrosive environments. Plastic chains are commonly used in packaging, material handling, and conveyor systems where low friction and quiet operation are desired.
- Engineering Plastic: Engineering plastics, such as nylon and polyoxymethylene (POM), offer improved strength, wear resistance, and temperature resistance compared to standard plastic materials. They are suitable for conveying heavier loads and can withstand more demanding conditions.
- Acid-Resistant Materials: In environments where chains may be exposed to acidic substances, acid-resistant materials like polypropylene (PP) or certain types of stainless steel are used to prevent corrosion and ensure the chain’s durability.
- High-Temperature Materials: For applications involving high temperatures, chains made from materials like heat-resistant stainless steel or specialized heat-resistant plastics are used to maintain chain integrity and performance.
- Carbon Steel: Although less common for flat top chains, carbon steel chains are still used in some industrial applications where cost-effectiveness and strength are the primary considerations. Proper corrosion protection and lubrication are necessary for carbon steel chains to avoid rusting and ensure optimal performance.
When selecting the material for a flat top chain, it is essential to consider the specific requirements of the application, such as load capacity, temperature range, chemical exposure, and food safety standards. Choosing the appropriate material ensures the chain’s reliability, longevity, and performance in its intended environment.
editor by CX 2023-11-08
China Hot selling Best Price Flat Top Conveyor Chain with Hot Selling
Product Description
Basic Info
- Place of Origin: ZheJiang , China
- Usage: Widely used in food beverage conveyor
- HS Code: 8431390000
- Business Type: Manufacturer
- Mat: plastic
- Brand Name: Maxsen
- Transport Package: Carton or Wooden Package, to Be Suitable for Sea
- Origin: ZheJiang China
Product Description
1.Application: In food beverage bottles aluminum can conveying
2.Material: POM ; Pin: Stainless steel
3.Max speed: 80M/min V-lubricant ;50m/min V-dry
4.Tensile force:2680N
5.Max conveyor length:15m
6.Operating temperature range:-40~+90ºC
Specials:Customized specials can be produced, and your drawings or designs are welcomed
Packaging & Delivery
Packaging Details Carton or Wooden Box
Delivery Time 5-7 working days
Company Information
Related Products
RFQ
| Material Capabilities: | Plastic |
|---|---|
| Type: | Conveyor |
| Product Name: | Plastic Conveyor Chain |
| Load Capacity: | Strong,Heavy Load |
| Price: | High Quality Best Price |
| Delivery Time: | on Time |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in pharmaceutical and medical device manufacturing?
Yes, flat top chains can be used in pharmaceutical and medical device manufacturing. Here’s a more detailed explanation:
- Hygienic Design: Flat top chains can be designed with a hygienic structure, making them suitable for use in cleanroom environments and industries with strict cleanliness requirements, such as pharmaceutical and medical device manufacturing.
- Low Contamination Risk: Flat top chains with smooth surfaces and minimal crevices reduce the risk of product contamination during the conveying process, ensuring the integrity of pharmaceutical products and medical devices.
- Accurate Positioning: Flat top chains provide precise and stable positioning, crucial for assembling and packaging delicate medical devices or pharmaceutical products that require high precision.
- Chemical Resistance: In pharmaceutical manufacturing, the use of chemicals for cleaning or sterilization is common. Flat top chains made from chemical-resistant materials can withstand exposure to these substances without deterioration or compromising performance.
- Customizable Attachments: Flat top chains can be customized with various attachments, such as guides, side guards, or specialized carriers, to meet the specific handling needs of pharmaceutical and medical device products.
- High-Speed Applications: Flat top chains can handle high-speed conveying in pharmaceutical and medical device manufacturing, facilitating efficient production processes.
- Quiet Operation: Low-noise flat top chains create a quieter work environment in pharmaceutical and medical device facilities, contributing to a more comfortable workspace for operators.
- Product Protection: The gentle conveying provided by flat top chains ensures that fragile medical devices and pharmaceutical products are protected from damage during transportation.
- Validation and Compliance: Flat top chains can be validated and comply with industry standards and regulations, ensuring the quality and safety of the manufactured pharmaceutical and medical device products.
Overall, flat top chains offer numerous advantages for pharmaceutical and medical device manufacturing, including their hygienic design, low contamination risk, accurate positioning, and chemical resistance. These characteristics make flat top chains a reliable and efficient choice for conveying and handling delicate and critical products in these industries.
Can flat top chains be used in cleanroom environments for sensitive industries?
Yes, flat top chains can be used in cleanroom environments for sensitive industries. Here’s a more detailed explanation:
- Cleanroom-Compatible Materials: Flat top chains can be manufactured using cleanroom-compatible materials, such as stainless steel or specific engineering plastics. These materials have low particle generation and are resistant to corrosion, making them suitable for cleanroom applications.
- Hygienic Design: Flat top chains can be designed with a hygienic structure that minimizes crevices and other areas where contaminants can accumulate. This design feature makes it easier to clean and maintain the chains in a cleanroom setting.
- Smooth and Contaminant-Free Surface: The flat top chain’s smooth surface reduces the risk of particle shedding and contamination, which is critical in sensitive industries like electronics, pharmaceuticals, and biotechnology.
- Low Friction and Noise: Flat top chains with low-friction materials and precise articulation produce minimal noise and vibration during operation. This feature is essential in cleanroom environments, where noise can interfere with sensitive processes.
- Compliance with Cleanroom Standards: Manufacturers can produce flat top chains that meet specific cleanroom standards, such as ISO Class 3, ISO Class 4, or higher. These chains are designed to comply with strict cleanliness and particulate requirements.
- High Reliability: Flat top chains offer high reliability and consistent performance, ensuring smooth and uninterrupted operation in cleanroom environments.
- Customization Options: Flat top chains can be customized to meet the unique requirements of different cleanroom applications. Attachments and accessories can be added or modified to accommodate specific product handling needs.
- Temperature and Chemical Resistance: Cleanroom environments may require exposure to specific cleaning agents or disinfectants. Flat top chains made from resistant materials can withstand chemical exposure without degradation.
Overall, flat top chains are well-suited for cleanroom environments in sensitive industries, including semiconductor manufacturing, pharmaceuticals, biotechnology, medical devices, and electronics. Their hygienic design, cleanroom-compatible materials, and low particle generation characteristics make them a reliable choice for conveying and handling products in such critical settings.
What is a flat top chain and how is it used in various industries?
A flat top chain is a type of conveyor chain that features flat, plate-like segments linked together to form a continuous belt-like surface. Each plate has a flat top, providing a smooth and stable conveying surface. Flat top chains are widely used in various industries for efficient material handling and conveying applications.
In these chains, the plates are connected by pins and can be made from different materials, such as plastic or stainless steel, depending on the application requirements. The chain’s design allows it to run smoothly over sprockets, enabling the chain to change direction easily and efficiently.
Flat top chains find extensive use in various industries due to their versatility and numerous benefits:
- Food and Beverage Industry: Flat top chains are commonly used in food and beverage processing and packaging lines. They are made from food-grade materials, making them safe for direct contact with food products. The flat top surface provides a stable platform for conveying products, such as bottles, cans, and packages, during filling, capping, labeling, and packaging processes.
- Automotive Industry: In the automotive industry, flat top chains are used in assembly and painting lines to transport car parts and bodies efficiently. They can handle heavy loads and provide smooth and precise movement for automated assembly processes.
- Material Handling and Logistics: Flat top chains are commonly used in material handling and logistics applications, such as sorting, distribution centers, and airports. They can convey a wide range of products, including boxes, cartons, and parcels, with ease and accuracy.
- Packaging Industry: Flat top chains are widely used in the packaging industry for conveying and positioning products in filling, sealing, and labeling machines. They ensure smooth and efficient packaging processes.
- Agriculture and Farming: In the agriculture and farming sectors, flat top chains are used in conveyor systems for handling grain, fruits, and vegetables during harvesting and processing.
- Pharmaceutical Industry: Flat top chains are used in the pharmaceutical industry for conveying and packaging medications and medical products. They meet strict hygiene requirements and can be easily cleaned and sanitized.
Overall, flat top chains are a versatile and reliable conveyor solution used in a wide range of industries for efficient material handling, conveying, and processing applications. Their flat top surface, strong construction, and smooth operation make them suitable for various products and production environments.
editor by CX 2023-10-27
China OEM Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Product Description
Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.
Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.
Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.
Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.
In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the benefits of using a plastic flat top chain in food handling applications?
Plastic flat top chains offer numerous benefits in food handling applications. Here’s a more detailed explanation:
- Food-Grade Material: Plastic flat top chains are made from food-grade materials, ensuring they meet the necessary hygiene and safety standards for direct contact with food products.
- Corrosion and Chemical Resistance: Plastic chains are resistant to corrosion and chemical exposure, making them suitable for applications where food products or cleaning agents might come into contact with the conveyor system.
- Easy to Clean: Plastic chains have a smooth surface, which makes them easy to clean and maintain the required hygiene levels in food processing environments.
- Reduced Contamination Risk: The smooth and non-porous surface of plastic chains reduces the risk of product contamination during conveying, ensuring the integrity of the food products.
- Low Friction: Plastic chains have low friction properties, which means they require less energy to operate, reducing overall energy consumption in the food handling process.
- No Lubrication Needed: Unlike metal chains, plastic chains do not require lubrication, which eliminates the risk of lubricants contaminating the food products and simplifies maintenance procedures.
- No Rust Formation: Plastic chains are not susceptible to rust formation, even in humid or wet environments, ensuring the cleanliness and longevity of the conveyor system.
- Quiet Operation: Plastic chains produce less noise during operation compared to metal chains, contributing to a quieter and more pleasant working environment.
- Customization Options: Plastic chains can be customized to fit specific conveyor layouts and accommodate various food product shapes and sizes, offering flexibility in design and production.
- Lightweight: Plastic chains are lighter than metal chains, which can lead to easier installation and reduce the load on the conveyor system’s motor.
In summary, plastic flat top chains provide significant benefits in food handling applications. Their food-grade material, corrosion resistance, easy maintenance, reduced contamination risk, and customization options make them a preferred choice for conveying food products safely and efficiently in the food processing industry.
Can flat top chains be used in automotive assembly and manufacturing?
Yes, flat top chains can be used in automotive assembly and manufacturing processes, playing a vital role in ensuring efficient and reliable production. Here’s a more detailed explanation:
- Conveyor Systems: Flat top chains are commonly employed in conveyor systems within automotive assembly lines. They transport various automotive components and parts between different stages of the manufacturing process, such as body assembly, paint booths, engine assembly, and final vehicle assembly.
- Product Handling: The flat, stable surface of these chains allows for smooth and precise product handling. Automotive parts, whether large body components or small engine parts, can be securely and accurately conveyed along the production line, minimizing the risk of damage or misalignment.
- Flexibility and Customization: Flat top chains can be customized with specific attachments and grippers to suit the unique needs of automotive assembly and manufacturing. These attachments can hold, lift, or manipulate parts as necessary to facilitate assembly processes.
- Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications, allowing for temporary storage of parts or precise positioning during assembly. This feature ensures smooth and controlled product flow in the assembly line.
- Hygienic Design: Automotive manufacturers often have stringent cleanliness requirements. Flat top chains with a hygienic design ensure that parts are transported in a clean and contaminant-free environment, meeting the industry’s quality standards.
- High-Speed Applications: Automotive assembly lines require high-speed operations to meet production targets. Flat top chains are capable of operating at elevated speeds while maintaining accurate tracking and reliable performance.
- Resistance to Wear and Tear: Automotive manufacturing involves continuous operation, which can subject chains to significant wear and tear. Flat top chains made from durable materials, such as stainless steel or engineering plastics, offer excellent resistance to wear, extending the chain’s lifespan and reducing maintenance requirements.
- Noise Reduction: In automotive assembly plants, noise reduction is essential to create a comfortable working environment for employees. Flat top chains with low-friction materials and precise articulation produce minimal noise during operation.
Overall, flat top chains are a reliable and versatile solution for automotive assembly and manufacturing processes. Their ability to handle various automotive components, flexibility in customization, and performance under high-speed and continuous operation make them an integral part of automotive production lines, contributing to increased efficiency and product quality.
What is a flat top chain and how is it used in various industries?
A flat top chain is a type of conveyor chain that features flat, plate-like segments linked together to form a continuous belt-like surface. Each plate has a flat top, providing a smooth and stable conveying surface. Flat top chains are widely used in various industries for efficient material handling and conveying applications.
In these chains, the plates are connected by pins and can be made from different materials, such as plastic or stainless steel, depending on the application requirements. The chain’s design allows it to run smoothly over sprockets, enabling the chain to change direction easily and efficiently.
Flat top chains find extensive use in various industries due to their versatility and numerous benefits:
- Food and Beverage Industry: Flat top chains are commonly used in food and beverage processing and packaging lines. They are made from food-grade materials, making them safe for direct contact with food products. The flat top surface provides a stable platform for conveying products, such as bottles, cans, and packages, during filling, capping, labeling, and packaging processes.
- Automotive Industry: In the automotive industry, flat top chains are used in assembly and painting lines to transport car parts and bodies efficiently. They can handle heavy loads and provide smooth and precise movement for automated assembly processes.
- Material Handling and Logistics: Flat top chains are commonly used in material handling and logistics applications, such as sorting, distribution centers, and airports. They can convey a wide range of products, including boxes, cartons, and parcels, with ease and accuracy.
- Packaging Industry: Flat top chains are widely used in the packaging industry for conveying and positioning products in filling, sealing, and labeling machines. They ensure smooth and efficient packaging processes.
- Agriculture and Farming: In the agriculture and farming sectors, flat top chains are used in conveyor systems for handling grain, fruits, and vegetables during harvesting and processing.
- Pharmaceutical Industry: Flat top chains are used in the pharmaceutical industry for conveying and packaging medications and medical products. They meet strict hygiene requirements and can be easily cleaned and sanitized.
Overall, flat top chains are a versatile and reliable conveyor solution used in a wide range of industries for efficient material handling, conveying, and processing applications. Their flat top surface, strong construction, and smooth operation make them suitable for various products and production environments.
editor by CX 2023-10-26
China best Factory Direct Sales Welded Flat Top Chain Straight Plate Transmission Conveyor Roller Chain
Product Description
Product Description
There are Double Pitch Transmission Chains with a Straight Plate.
The major material is SUS304, SUS310, and SUS316. They have the characteristics of high strength, high wear resistance, and long life.
HangZhou CHINAMFG Machinery Chain Transmission Co., Ltd is a professional manufacturer of roller chains. There are 2 main categories: Stainless steel chain and carbon steel chain.
All the chain assembly technique indexes conform to the standards of ISO9001: 2008 and GB/T19001-2000idt.
We have established a nationwide sales network and the products have been sold to the countries and regions in Europe and America, Central and South Africa as well as South-east Asia, which are quite popular among customers.
Product Parameter
| Product Name | Welded Flat Top Chain |
| Standard | GB, ISO, ANSI, DIN |
| Material | Carbon steel, Alloy, Stainless Steel |
| Surface Treatment | Heat treatment/Sand-blasted/Shot-peening |
| Certifications | ISO9001:2015, GB/T19001-2016, ISO1400:2015 |
| Tensile Strength | High strength |
| Packaging | Plastic Bag+ Carton+Wooden Case |
| Application | Industry Machinery |
Advantage
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DETAILS ABOUT CHINAMFG CHAIN
Certifications
Workshop
Exhibition
Packaging Details & Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation.
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Welded Chain |
| Material: | Stainless Steel |
| Type: | Cranked Link Chain |
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the electronics and semiconductor industries?
Yes, flat top chains can be used in the electronics and semiconductor industries. Here’s a more detailed explanation:
- Precision Handling: Flat top chains provide precise and consistent handling of delicate electronic components and semiconductor wafers during manufacturing processes. Their smooth and even surface ensures minimal contact and reduced risk of damage to sensitive items.
- High-Speed Applications: In electronics and semiconductor manufacturing, production lines often require high-speed conveying. Flat top chains are capable of handling these high-throughput applications, ensuring efficient production processes.
- Cleanroom Compatibility: Cleanroom environments are common in the electronics and semiconductor industries to prevent contamination. Stainless steel flat top chains can be designed with a hygienic structure, making them suitable for cleanroom use.
- Chemical Resistance: Flat top chains made from materials like stainless steel are resistant to various chemicals used in electronics and semiconductor processing, ensuring durability and longevity in these harsh environments.
- Low Contamination: The smooth and non-porous surface of flat top chains minimizes the risk of particle generation or contamination during production, ensuring the quality of electronic components and semiconductor products.
- Customizable Attachments: Flat top chains can be customized with different attachments, such as carriers or guides, to accommodate the specific handling needs of electronic components or semiconductor wafers.
- Ease of Maintenance: Flat top chains require minimal maintenance due to their robust construction and resistance to wear, reducing downtime and production interruptions.
- Antistatic Properties: Some flat top chains can be designed with antistatic properties, which are important for handling sensitive electronic devices that can be damaged by electrostatic discharge.
- Product Positioning: Flat top chains offer accurate and stable positioning, ensuring proper alignment of electronic components and semiconductor wafers during assembly or processing.
Overall, flat top chains offer several advantages for the electronics and semiconductor industries, including precision handling, high-speed capabilities, cleanroom compatibility, chemical resistance, and low contamination risk. Their versatility and ability to maintain product integrity make them a valuable asset in the manufacturing processes of electronic devices and semiconductor components.
How do flat top chains handle product orientation and positioning?
Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:
- Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
- Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
- Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
- Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
- Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
- Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
- Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.
Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.
What materials are flat top chains typically made of?
Flat top chains are typically made from a variety of materials to suit different applications and industries. The choice of material depends on factors such as load capacity, environmental conditions, food-grade requirements, and corrosion resistance. Some common materials used for manufacturing flat top chains include:
- Stainless Steel: Stainless steel is one of the most popular materials for flat top chains, especially in applications where corrosion resistance and hygiene are essential. It is commonly used in food and beverage processing, pharmaceuticals, and other industries with strict sanitation requirements.
- Plastic: Plastic flat top chains are often made from materials like polyethylene (PE) or acetal (POM). They are lightweight, cost-effective, and suitable for non-corrosive environments. Plastic chains are commonly used in packaging, material handling, and conveyor systems where low friction and quiet operation are desired.
- Engineering Plastic: Engineering plastics, such as nylon and polyoxymethylene (POM), offer improved strength, wear resistance, and temperature resistance compared to standard plastic materials. They are suitable for conveying heavier loads and can withstand more demanding conditions.
- Acid-Resistant Materials: In environments where chains may be exposed to acidic substances, acid-resistant materials like polypropylene (PP) or certain types of stainless steel are used to prevent corrosion and ensure the chain’s durability.
- High-Temperature Materials: For applications involving high temperatures, chains made from materials like heat-resistant stainless steel or specialized heat-resistant plastics are used to maintain chain integrity and performance.
- Carbon Steel: Although less common for flat top chains, carbon steel chains are still used in some industrial applications where cost-effectiveness and strength are the primary considerations. Proper corrosion protection and lubrication are necessary for carbon steel chains to avoid rusting and ensure optimal performance.
When selecting the material for a flat top chain, it is essential to consider the specific requirements of the application, such as load capacity, temperature range, chemical exposure, and food safety standards. Choosing the appropriate material ensures the chain’s reliability, longevity, and performance in its intended environment.
editor by CX 2023-10-17
China Best Sales POM Plastic Flat Top Conveyor Chain with Factory Price
Product Description
Product Description
Quick Details
| MAXSEN Plastic Chain Used In Conveyor | |
| Material | POM |
| Pin | Stainless steel |
| Application | In food beverage bottles aluminum can conveying |
| Max speed | 80M/min V-lubricant ;50m/min V-dry |
| Tensile force | 1100N |
| Max conveyor length | 12m |
| Operating temperature range | -40~+90ºC |
| Width | 152.4/190.5/254/304.8/495.3mm |
| Customized | Yes |
| Color | Bule/Brown/White/Black/Customized |
| Special Processing | As Customized |
Supply Ability
Supply Ability 10000 Piece/Pieces Per Month
Packing&Shipping
Packing Details: As customers require
Shipping Time: 7-14 working days
Company Introduction
Max sen have been operating in the logistical field for several years from now, so gaining thus wide experience. Our company main product all kinds of logistic transportation equipment, the accessories of food, drink, and medicine.
Our company sticks to excellent qualiity, good reputation, serious manage and passionate service, quality products to let you satisfied.
Related Products
Exhibition Photos
FAQ
Q:Are you trade company or manufacturer?
A:We are factory.
Q:How long is your delivery time?
A:Generally it is 5-10 days if the goods are in stock, or it 15-20 days if the goods are not in stock, it is according to quantity.
Q:Do you provide sample? Is it free or extra?
A:Yes,we could offer the sample for free charge but do not pay the cost of freight.
Q:What is your terms of payment?
A:Payment<=1000USD,100% in advance.
Payment<=10000USD,30% T/T in advance, balance before shippment.
If you have another question, please feel free to contact us as below.
Why Choose Us
1.Good quality: Our products are excellent quality and reasonable price, so well-konw domestic and foreign customers.
2.Factory price: Low cost and reasonableprofit make our price competitive.
3.Low MOQ: We will accept any orde, if just one.
4.complete product line: You can purchase almost all kind of products related to conveyor from us.
5.Customization’s acceptance: You can customize products according to your non-standard specificstion or special requirement.
6.Good service: Good faith and enthusiastic are our promise.
6.Sufficient stocks for standard components, so we may meet your urgent needs.
7.Trade assurance, we are 1 of Alibaba CHINAMFG Suppliers which own high reputation and trade assurance.
Kindly feel free to talk with me if you have any question or requirements.
Contact person: Miss Nora
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Baking Paint |
| Feature: | Heat Resistant |
| Size: | Customise |
| Bearing: | 1100n |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the corrugated and paperboard manufacturing industry?
Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:
- Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
- Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
- Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
- Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
- Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.
In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.
How do flat top chains handle wear and tear in continuous operation?
Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:
- Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
- Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
- Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
- Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
- Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
- Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
- Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
- Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.
By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.
Can flat top chains be used in inclined or decline conveyor systems?
Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:
- Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
- Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
- Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
- Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
- Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
- Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.
Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.
editor by CX 2023-10-09