Product Description
Our flexible chains are capable of making sharp radius bends in either the horizontal or the vertical plains with very low friction and low noise.
Operationg temperature:-20-+60ºC
Allowed max speed:50m/min
Benefits:
-Food and beverage(bottles and cans)
-Toilet papers
-Cosmetics
-Tobacco manufacturing
-Bearings
-Machanical parts
Specifications:
Pin: Stainless Steel
Packing: 1M≡ 30PCS
The longest distance=30M
Picture for Roller top chain 7100R:
Since we have been specilized in thisindustry area for more than 10 year,we have many dfferent kinds of plastic chains,modular belts and conveyor components now.If you have any interests about our products,please feel free to contact us.
| Chain Type | Plate Width | Working Load(max) | Sideflex Radius(max) | Backflex Radius(min) | Weight | ||||
| mm | inch | N(21º C) | IBF(21º C) | mm | inch | mm | inch | kg/m | |
| 7100R | 83 | 3.27 | 1250 | 281 | 160 | 6.30 | 150 | 5.91 | 2.2 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | POM |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Top Chain |
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the corrugated and paperboard manufacturing industry?
Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:
- Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
- Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
- Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
- Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
- Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.
In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.
What are the environmental considerations when using flat top chains?
When using flat top chains, there are several environmental considerations to keep in mind. Here’s a more detailed explanation:
- Material Selection: Choosing the right material for flat top chains is crucial for minimizing their environmental impact. Opting for materials that are recyclable or made from renewable resources can reduce the chain’s overall carbon footprint.
- Chemical Usage: In certain industries, flat top chains may come into contact with chemicals, such as cleaning agents or lubricants. It is essential to use environmentally friendly and biodegradable chemicals whenever possible to minimize harm to the environment.
- Energy Efficiency: Employing energy-efficient designs and materials in flat top chains can help reduce energy consumption during operation. This not only lowers operational costs but also lessens the overall environmental impact of the chain’s use.
- Waste Management: Proper waste management practices should be in place, especially during the manufacturing and maintenance of flat top chains. Recycling and responsible disposal of used chains, lubricants, and packaging materials contribute to a more sustainable approach.
- Reducing Emissions: For applications that involve motor-driven systems using flat top chains, efforts to reduce emissions from the equipment should be considered. Using efficient motors or exploring alternative power sources can help lower greenhouse gas emissions.
- End-of-Life Considerations: Planning for the end-of-life stage of flat top chains is essential for responsible environmental stewardship. Encouraging customers to recycle or return used chains for proper disposal or recycling can help minimize waste and environmental impact.
- Water Usage: In industries where water is used for chain cleaning or cooling, implementing water-saving measures can reduce water consumption and minimize the impact on local water resources.
- Environmental Regulations: Staying informed about and adhering to relevant environmental regulations and standards is crucial. Compliance with these regulations ensures that flat top chain usage aligns with established environmental guidelines.
By considering these environmental factors, manufacturers and users of flat top chains can make more sustainable choices that promote ecological responsibility throughout the chain’s life cycle. Implementing environmentally friendly practices contributes to the protection of natural resources and supports a more sustainable industrial landscape.
How do flat top chains handle side flexing and bending applications?
Flat top chains are designed to handle side flexing and bending applications, allowing them to navigate through curved conveyor paths and complex layouts. Here’s how they achieve this flexibility:
- Articulating Links: The flat top chain’s design includes articulating links that allow the chain to flex and move smoothly around curved sections. These links have built-in joints that enable the chain to change direction while maintaining its structural integrity.
- Side Flexing Design: The flat top chain is engineered with a side flexing design that permits it to navigate horizontal and vertical curves. The chain’s ability to bend laterally enables it to follow the contour of the conveyor path without jamming or getting stuck.
- Sprocket Configuration: Specialized sprockets are used in side flexing and bending applications to accommodate the chain’s lateral movement. These sprockets are designed with a curved profile that matches the chain’s bending radius, ensuring smooth engagement and minimizing wear on both the chain and sprocket teeth.
- Chain Width: The width of the flat top chain can influence its ability to handle side flexing. Wider chains tend to have higher lateral stiffness, which might be advantageous in certain applications, but may also limit their ability to bend around tight curves. Selecting the appropriate chain width depends on the specific conveyor layout and curvature requirements.
- Chain Materials: The choice of chain material is crucial in side flexing and bending applications. Some materials, like engineering plastics, offer excellent flexibility and fatigue resistance, making them suitable for curved conveyor paths. Stainless steel chains, on the other hand, are more rigid and may be better suited for applications with fewer or gentler bends.
Flat top chains’ ability to handle side flexing and bending applications makes them ideal for use in various industries, including packaging, bottling, automotive, and more. However, it’s essential to ensure proper chain alignment, tension, and sprocket selection to achieve reliable performance and extend the chain’s service life in such applications.
editor by CX 2024-05-03
China Standard Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Product Description
Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Application of Conveyor Chain
Conveyor chains are used in various industrial applications to move materials from 1 location to another. They consist of a series of links that are connected to form a continuous chain. The chain can be powered by an electric motor or other mechanical means, and is typically used to move heavy or bulky materials. Here are some typical applications of conveyor chains:
1. Manufacturing: Conveyor chains are commonly used in manufacturing applications to move materials from 1 stage of the production process to another. This can include moving raw materials, finished products, or work-in-progress.
2. Mining: Conveyor chains are used in mining applications to move materials such as coal and ore from 1 location to another. They are designed to withstand harsh environmental conditions like dust and high temperatures.
3. Agriculture: Conveyor chains are used in agriculture applications to move grain, feed, and fertilizer materials. They are designed to withstand the harsh conditions of agricultural environments, such as dust, moisture, and environmental exposure.
4. Food processing: Conveyor chains are used in food processing applications to move materials such as ingredients, finished products, and packaging materials. They are designed with hygiene in mind, and are typically made from materials that are resistant to corrosion and can be easily cleaned.
5. Automotive: Conveyor chains are used in automotive applications to move materials such as engines, transmissions, and other components during assembly. They are designed to be durable and reliable, and can be customized to meet the specific needs of different automotive applications.
6. Packaging: Conveyor chains are used in packaging applications to move materials such as boxes, bags, and containers. They are designed to be reliable and precise, and can be customized to meet the specific needs of different packaging applications.
7. Transportation: Conveyor chains are used to move materials such as luggage and cargo in transportation applications. They are designed to be durable and reliable, and can be customized to meet the specific needs of different transportation applications.
In summary, conveyor chains are an essential component in many industrial applications where materials need to be moved from 1 location to another. They are commonly used in manufacturing, mining, agriculture, food processing, automotive, packaging, and transportation applications, and can be customized to meet the specific needs of different industries and applications.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in pharmaceutical and medical device manufacturing?
Yes, flat top chains can be used in pharmaceutical and medical device manufacturing. Here’s a more detailed explanation:
- Hygienic Design: Flat top chains can be designed with a hygienic structure, making them suitable for use in cleanroom environments and industries with strict cleanliness requirements, such as pharmaceutical and medical device manufacturing.
- Low Contamination Risk: Flat top chains with smooth surfaces and minimal crevices reduce the risk of product contamination during the conveying process, ensuring the integrity of pharmaceutical products and medical devices.
- Accurate Positioning: Flat top chains provide precise and stable positioning, crucial for assembling and packaging delicate medical devices or pharmaceutical products that require high precision.
- Chemical Resistance: In pharmaceutical manufacturing, the use of chemicals for cleaning or sterilization is common. Flat top chains made from chemical-resistant materials can withstand exposure to these substances without deterioration or compromising performance.
- Customizable Attachments: Flat top chains can be customized with various attachments, such as guides, side guards, or specialized carriers, to meet the specific handling needs of pharmaceutical and medical device products.
- High-Speed Applications: Flat top chains can handle high-speed conveying in pharmaceutical and medical device manufacturing, facilitating efficient production processes.
- Quiet Operation: Low-noise flat top chains create a quieter work environment in pharmaceutical and medical device facilities, contributing to a more comfortable workspace for operators.
- Product Protection: The gentle conveying provided by flat top chains ensures that fragile medical devices and pharmaceutical products are protected from damage during transportation.
- Validation and Compliance: Flat top chains can be validated and comply with industry standards and regulations, ensuring the quality and safety of the manufactured pharmaceutical and medical device products.
Overall, flat top chains offer numerous advantages for pharmaceutical and medical device manufacturing, including their hygienic design, low contamination risk, accurate positioning, and chemical resistance. These characteristics make flat top chains a reliable and efficient choice for conveying and handling delicate and critical products in these industries.
Can flat top chains be used in automotive assembly and manufacturing?
Yes, flat top chains can be used in automotive assembly and manufacturing processes, playing a vital role in ensuring efficient and reliable production. Here’s a more detailed explanation:
- Conveyor Systems: Flat top chains are commonly employed in conveyor systems within automotive assembly lines. They transport various automotive components and parts between different stages of the manufacturing process, such as body assembly, paint booths, engine assembly, and final vehicle assembly.
- Product Handling: The flat, stable surface of these chains allows for smooth and precise product handling. Automotive parts, whether large body components or small engine parts, can be securely and accurately conveyed along the production line, minimizing the risk of damage or misalignment.
- Flexibility and Customization: Flat top chains can be customized with specific attachments and grippers to suit the unique needs of automotive assembly and manufacturing. These attachments can hold, lift, or manipulate parts as necessary to facilitate assembly processes.
- Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications, allowing for temporary storage of parts or precise positioning during assembly. This feature ensures smooth and controlled product flow in the assembly line.
- Hygienic Design: Automotive manufacturers often have stringent cleanliness requirements. Flat top chains with a hygienic design ensure that parts are transported in a clean and contaminant-free environment, meeting the industry’s quality standards.
- High-Speed Applications: Automotive assembly lines require high-speed operations to meet production targets. Flat top chains are capable of operating at elevated speeds while maintaining accurate tracking and reliable performance.
- Resistance to Wear and Tear: Automotive manufacturing involves continuous operation, which can subject chains to significant wear and tear. Flat top chains made from durable materials, such as stainless steel or engineering plastics, offer excellent resistance to wear, extending the chain’s lifespan and reducing maintenance requirements.
- Noise Reduction: In automotive assembly plants, noise reduction is essential to create a comfortable working environment for employees. Flat top chains with low-friction materials and precise articulation produce minimal noise during operation.
Overall, flat top chains are a reliable and versatile solution for automotive assembly and manufacturing processes. Their ability to handle various automotive components, flexibility in customization, and performance under high-speed and continuous operation make them an integral part of automotive production lines, contributing to increased efficiency and product quality.
Can flat top chains be used in inclined or decline conveyor systems?
Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:
- Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
- Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
- Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
- Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
- Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
- Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.
Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.
editor by CX 2024-04-30
China Standard Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Product Description
Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.
Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.
Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.
Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.
In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a stainless steel flat top chain in specific environments?
Using a stainless steel flat top chain offers several benefits, especially in specific environments that demand high performance and durability. Here’s a more detailed explanation:
- Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it ideal for environments where the chain may be exposed to moisture, chemicals, or harsh substances. This corrosion resistance ensures a longer service life and reduces the need for frequent chain replacements.
- Hygienic Properties: Stainless steel flat top chains have smooth surfaces and are easy to clean, making them suitable for use in industries with strict hygiene requirements, such as food processing, pharmaceutical, and medical device manufacturing.
- High Strength: Stainless steel chains have excellent tensile strength, allowing them to handle heavy loads and high-impact applications. This strength is essential in industries like automotive, material handling, and industrial machinery.
- Temperature Resistance: Stainless steel flat top chains can withstand extreme temperatures, both high and low, without losing their mechanical properties. This makes them suitable for use in environments with temperature variations, such as ovens, freezers, or outdoor applications.
- Chemical Resistance: Stainless steel is resistant to many chemicals, acids, and alkalis, making it suitable for applications where the chain may come into contact with various substances, as seen in chemical processing or metal plating industries.
- Longevity: The superior durability of stainless steel flat top chains results in a longer service life compared to chains made from other materials. This reduces downtime and maintenance costs, making them cost-effective in the long run.
- Low Maintenance: Due to their corrosion resistance and durability, stainless steel flat top chains require minimal maintenance, leading to increased productivity and reduced maintenance-related expenses.
- Non-Magnetic: Stainless steel chains are non-magnetic, which can be crucial in certain industries like electronics or medical equipment manufacturing, where magnetic interference must be minimized.
- Aesthetic Appeal: In industries where appearance matters, stainless steel flat top chains offer an aesthetically pleasing look that can enhance the overall image of the equipment or machinery.
Overall, the benefits of using a stainless steel flat top chain make it an excellent choice for specific environments that demand corrosion resistance, high strength, temperature resistance, and hygienic properties. Their versatility and durability make them suitable for a wide range of industries, including food processing, pharmaceuticals, automotive, and chemical processing.
How do flat top chains perform in high-speed and high-throughput operations?
Flat top chains are well-suited for high-speed and high-throughput operations in various industries due to their design and material characteristics. Here’s a more detailed explanation:
- Smooth Operation: Flat top chains have a flat, even surface that allows products to move smoothly along the conveyor without excessive vibration or jostling. This smooth operation is essential in high-speed applications to prevent product damage and ensure consistent product flow.
- Low Friction: The materials used in flat top chains, such as plastics or stainless steel, often have low friction coefficients. This reduces the resistance between the chain and the sprockets, enabling the chain to run at higher speeds with minimal energy loss.
- Accurate Tracking: Flat top chains are designed to accurately track along the conveyor path, even at high speeds. Their articulating links and specialized sprockets ensure precise engagement, preventing the chain from derailing or misaligning, which is crucial for maintaining operational efficiency.
- High Strength: Flat top chains are engineered to withstand the stresses of high-speed and high-throughput operations. The materials and construction used in their design provide sufficient tensile strength and durability, reducing the risk of chain breakage or premature wear.
- Lubrication-Free Options: Some flat top chains are designed to operate without the need for external lubrication. These self-lubricating chains reduce maintenance requirements and the risk of product contamination, making them ideal for high-speed operations in the food and beverage industry.
- Reduced Noise: Flat top chains with low-friction materials and precise articulation tend to produce less noise during operation. This feature is advantageous in high-speed applications, where reducing noise levels can improve the working environment and overall equipment efficiency.
- Customizable Configurations: Flat top chains can be customized to suit specific application requirements, including high-speed and high-throughput operations. Customizable options include chain width, pitch, material, and attachment configurations to optimize performance in various industries.
Overall, flat top chains’ ability to provide smooth, accurate, and reliable operation at high speeds makes them a popular choice in industries where efficiency and productivity are critical. They are commonly used in high-speed bottling, packaging, automotive manufacturing, and other high-throughput applications, ensuring seamless production and product handling throughout the manufacturing process.
What materials are flat top chains typically made of?
Flat top chains are typically made from a variety of materials to suit different applications and industries. The choice of material depends on factors such as load capacity, environmental conditions, food-grade requirements, and corrosion resistance. Some common materials used for manufacturing flat top chains include:
- Stainless Steel: Stainless steel is one of the most popular materials for flat top chains, especially in applications where corrosion resistance and hygiene are essential. It is commonly used in food and beverage processing, pharmaceuticals, and other industries with strict sanitation requirements.
- Plastic: Plastic flat top chains are often made from materials like polyethylene (PE) or acetal (POM). They are lightweight, cost-effective, and suitable for non-corrosive environments. Plastic chains are commonly used in packaging, material handling, and conveyor systems where low friction and quiet operation are desired.
- Engineering Plastic: Engineering plastics, such as nylon and polyoxymethylene (POM), offer improved strength, wear resistance, and temperature resistance compared to standard plastic materials. They are suitable for conveying heavier loads and can withstand more demanding conditions.
- Acid-Resistant Materials: In environments where chains may be exposed to acidic substances, acid-resistant materials like polypropylene (PP) or certain types of stainless steel are used to prevent corrosion and ensure the chain’s durability.
- High-Temperature Materials: For applications involving high temperatures, chains made from materials like heat-resistant stainless steel or specialized heat-resistant plastics are used to maintain chain integrity and performance.
- Carbon Steel: Although less common for flat top chains, carbon steel chains are still used in some industrial applications where cost-effectiveness and strength are the primary considerations. Proper corrosion protection and lubrication are necessary for carbon steel chains to avoid rusting and ensure optimal performance.
When selecting the material for a flat top chain, it is essential to consider the specific requirements of the application, such as load capacity, temperature range, chemical exposure, and food safety standards. Choosing the appropriate material ensures the chain’s reliability, longevity, and performance in its intended environment.
editor by CX 2024-04-26
China high quality Stainless Steel Flat-Top Conveyor Chains
Product Description
Product Description
Flat top chain conveyor is a kind of mechanical equipment used in construction and industrial production.
Flat top chain conveyor can be widely used in the automatic transportation, distribution and packaging of food, canned beverage, cosmetics and washing products. It has the characteristics of wear resistance, corrosion resistance, precision structure and smooth operation, and is an indispensable equipment for plane variable direction transportation.
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transportation Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Natural |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can flat top chains be used in the corrugated and paperboard manufacturing industry?
Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:
- Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
- Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
- Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
- Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
- Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.
In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.
Can flat top chains be used for accumulation and indexing applications?
Yes, flat top chains can be used for accumulation and indexing applications in various industries. Here’s a more detailed explanation:
- Accumulation: Flat top chains are commonly used for accumulation applications, where products need to be temporarily stored or buffered along the conveyor line. The flat, stable surface of the chains allows products to accumulate without tipping or jamming, ensuring smooth and controlled product flow. This feature is beneficial in situations where downstream processes may experience fluctuations in speed or require a temporary pause in the production line.
- Indexing: Flat top chains can be designed with specific attachments, such as tabs or grippers, to facilitate indexing applications. Indexing involves stopping or positioning products at precise intervals along the conveyor line. The attachments on the flat top chain engage with product features or fixtures, accurately positioning the products for downstream processes, such as labeling, filling, or packaging.
- Accurate Product Placement: The flat top chain’s precise tracking and consistent product positioning make it well-suited for accumulation and indexing tasks. Products can be accumulated or indexed with high accuracy, ensuring reliable and efficient processes in production lines.
- Flexibility: Flat top chains can be used in both straight and curved conveyor configurations, offering flexibility in designing accumulation and indexing systems to fit different facility layouts. They can accommodate accumulation zones or indexing stations at specific points along the conveyor line.
- Low Backpressure: The design of flat top chains allows for minimal backpressure on the products during accumulation. This feature ensures that products are not squeezed or damaged while being held in the accumulation zone.
- Variable Speed Control: For indexing applications, the speed of flat top chains can be easily controlled to achieve precise product positioning or synchronization with downstream processes.
- Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are accumulated or indexed in a clean and sanitary environment.
Overall, flat top chains offer reliable and efficient performance for accumulation and indexing applications. Their ability to provide accurate product positioning, low backpressure, and flexibility in conveyor configurations makes them suitable for a wide range of industries, including food and beverage, packaging, automotive, and more.
What are the maintenance requirements for flat top chains?
Proper maintenance is essential to ensure the optimal performance and longevity of flat top chains. Here are the key maintenance requirements for flat top chains:
- Cleaning: Regular cleaning is essential to remove dirt, debris, and product residues from the chain’s surface. Cleaning prevents buildup that can lead to increased friction, wear, and potential chain jams. Use appropriate cleaning agents that do not damage the chain material.
- Lubrication: Proper lubrication is crucial to reduce friction between the chain components and prevent premature wear. The lubrication frequency and type depend on the chain material and the application’s operating conditions. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
- Chain Tension: Maintain the proper chain tension to prevent sagging and excessive wear. A chain that is too loose can jump or skip sprocket teeth, while an overtightened chain can cause increased wear and stress on components.
- Inspection: Regularly inspect the flat top chain for signs of wear, damage, or misalignment. Check for any bent or damaged plates, loose pins, or broken attachments. Identifying issues early allows for timely repairs or replacements.
- Sprocket Inspection: Inspect the sprockets for signs of wear, tooth damage, or misalignment. Worn or damaged sprockets can cause premature chain wear and affect the chain’s overall performance.
- Environmental Considerations: Take environmental factors into account. For example, in high-temperature or corrosive environments, the maintenance routine may need to be more frequent to counteract the harsh conditions.
- Alignment: Ensure proper alignment of the flat top chain and sprockets to avoid unnecessary stress on the chain components. Misalignment can lead to increased wear and reduced chain life.
- Replace Worn Components: Promptly replace any worn or damaged components, such as plates, pins, or attachments. Using worn parts can lead to chain failure and potentially cause damage to other conveyor components.
Establishing a regular maintenance schedule, keeping accurate records, and following the manufacturer’s maintenance guidelines are crucial for maximizing the flat top chain’s service life and ensuring a smooth and efficient conveyor system operation.
editor by CX 2024-04-25
China Standard Steel Conveyor Hollow Pin Short Pitch Transmission Motocycles Bush Heavy Duty Cranked Link Sleeve Offset Drive Flat Top Pintle Drag Table Top Car Parking Chains
Product Description
Steel Conveyor Hollow Pin Short Pitch Transmission Motocycles Bush Heavy Duty Cranked Link Sleeve Offset Drive Flat Top Pintle Drag Table Top Car Parking chains
Application of Parking chains
Parking chains are a type of chain that is used to restrict access to parking areas. They are typically made of steel and are designed to be strong and durable. Parking chains can be used in a variety of settings, including:
- Residential parking: Parking chains can be used to restrict access to residential parking areas, such as apartment complexes and condominiums.
- Commercial parking: Parking chains can be used to restrict access to commercial parking areas, such as office buildings and retail stores.
- Event parking: Parking chains can be used to restrict access to parking areas for events, such as concerts and sporting events.
Parking chains are a simple and effective way to control access to parking areas. They are easy to install and use, and they are a cost-effective option for many businesses and organizations.
Here are some of the benefits of using parking chains:
- Increased security: Parking chains can help to deter unauthorized vehicles from entering parking areas.
- Reduced traffic congestion: Parking chains can help to reduce traffic congestion by preventing vehicles from parking in unauthorized areas.
- Improved safety: Parking chains can help to improve safety by preventing vehicles from blocking access to fire hydrants and other emergency equipment.
If you are looking for a way to control access to your parking area, parking chains are a viable option. They are easy to install and use, and they can help to improve security, reduce traffic congestion, and improve safety.
Here are some of the drawbacks of using parking chains:
- Can be unsightly: Parking chains can be unsightly, especially in high-traffic areas.
- Can be difficult to remove: Parking chains can be difficult to remove, especially if they are frozen or covered in snow.
- Can be damaged by vehicles: Parking chains can be damaged by vehicles, especially if they are not properly installed.
Overall, parking chains are a viable option for controlling access to parking areas. They are easy to install and use, and they can help to improve security, reduce traffic congestion, and improve safety. However, it is important to weigh the benefits and drawbacks of using parking chains before making a decision.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the dairy and cheese processing industries?
Yes, flat top chains can be used in the dairy and cheese processing industries. Here’s a more detailed explanation:
- Product Handling: Flat top chains are suitable for conveying various dairy products, such as milk, yogurt, and cheese, throughout the processing stages.
- Cleanliness and Hygiene: In dairy and cheese processing, maintaining high levels of cleanliness and hygiene is essential. Stainless steel flat top chains are easy to clean, resistant to corrosion, and meet the strict hygienic requirements of the food industry.
- Smooth and Efficient Conveying: Flat top chains provide a smooth and even surface, ensuring the gentle and efficient transportation of dairy products without causing damage or spills.
- Customizable for Specific Products: Flat top chains can be customized to accommodate different types of dairy products, including cheese blocks, wheels, or slices, providing flexibility in the production process.
- High-Temperature Resistance: Dairy and cheese processing often involve high-temperature processes such as pasteurization. Stainless steel flat top chains can withstand these temperatures without losing their structural integrity.
- Sorting and Diverting: Flat top chains with attachments or guides can be used for sorting and diverting dairy products to different processing lines or packaging areas.
- Cheese Aging and Ripening: In cheese production, flat top chains can be used in aging and ripening rooms, providing efficient movement and handling of cheese during the maturation process.
- CIP Compatibility: Stainless steel flat top chains are compatible with Clean-in-Place (CIP) systems, allowing for easy and effective cleaning of the conveyor system.
- Integration with Automation: Flat top chains can be integrated with automated systems, ensuring seamless and efficient dairy and cheese processing operations.
- Reduced Maintenance Downtime: Flat top chains are known for their durability and low maintenance requirements, minimizing production downtime and maintenance costs.
In summary, flat top chains are well-suited for the dairy and cheese processing industries due to their product handling capabilities, cleanliness, smooth conveying, customization options, high-temperature resistance, and compatibility with automation and CIP systems. They contribute to the efficient and hygienic processing of dairy products, making them a valuable asset in these industries.
How do flat top chains handle wear and tear in continuous operation?
Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:
- Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
- Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
- Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
- Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
- Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
- Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
- Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
- Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.
By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.
Can flat top chains handle heavy loads and high-speed applications?
Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.
Handling Heavy Loads:
- Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
- For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
- Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.
Handling High-Speed Applications:
- Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
- To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
- Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
- Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.
In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.
editor by CX 2024-04-23
China high quality Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Product Description
Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.
Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.
Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.
Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.
In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can flat top chains be used in the automotive tire and rubber industries?
Yes, flat top chains can be used in the automotive tire and rubber industries. Here’s a more detailed explanation:
- Tire Handling: Flat top chains are well-suited for conveying tires throughout the production process, including transportation between different stages of tire manufacturing.
- Robust Design: The sturdy construction of flat top chains allows them to handle the weight and demands of conveying heavy tires and rubber components.
- Smooth Conveying: The flat top surface of these chains ensures smooth and even movement of tires, preventing damage to the products and ensuring efficient handling.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different tire sizes and weights.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, making them suitable for environments with exposure to moisture or chemicals used in the rubber industry.
- Temperature Resistance: Flat top chains can withstand the high temperatures encountered during the tire curing process.
- Low Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless tire handling and production processes.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of tires to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting tires to different processing lines or storage areas.
In summary, flat top chains are well-suited for the automotive tire and rubber industries due to their robust design, smooth conveying, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the tire manufacturing process, contributing to the overall productivity of the industry.
How do flat top chains handle wear and tear in continuous operation?
Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:
- Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
- Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
- Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
- Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
- Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
- Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
- Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
- Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.
By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.
How do flat top chains handle side flexing and bending applications?
Flat top chains are designed to handle side flexing and bending applications, allowing them to navigate through curved conveyor paths and complex layouts. Here’s how they achieve this flexibility:
- Articulating Links: The flat top chain’s design includes articulating links that allow the chain to flex and move smoothly around curved sections. These links have built-in joints that enable the chain to change direction while maintaining its structural integrity.
- Side Flexing Design: The flat top chain is engineered with a side flexing design that permits it to navigate horizontal and vertical curves. The chain’s ability to bend laterally enables it to follow the contour of the conveyor path without jamming or getting stuck.
- Sprocket Configuration: Specialized sprockets are used in side flexing and bending applications to accommodate the chain’s lateral movement. These sprockets are designed with a curved profile that matches the chain’s bending radius, ensuring smooth engagement and minimizing wear on both the chain and sprocket teeth.
- Chain Width: The width of the flat top chain can influence its ability to handle side flexing. Wider chains tend to have higher lateral stiffness, which might be advantageous in certain applications, but may also limit their ability to bend around tight curves. Selecting the appropriate chain width depends on the specific conveyor layout and curvature requirements.
- Chain Materials: The choice of chain material is crucial in side flexing and bending applications. Some materials, like engineering plastics, offer excellent flexibility and fatigue resistance, making them suitable for curved conveyor paths. Stainless steel chains, on the other hand, are more rigid and may be better suited for applications with fewer or gentler bends.
Flat top chains’ ability to handle side flexing and bending applications makes them ideal for use in various industries, including packaging, bottling, automotive, and more. However, it’s essential to ensure proper chain alignment, tension, and sprocket selection to achieve reliable performance and extend the chain’s service life in such applications.
editor by CX 2024-04-15
China Best Sales Thermoplastic Conveyor Flat Top Chains LF820-K400 Table Top Conveyor Chains
Product Description
| The main application is for conveying various food products and containers. The 820 is a plastic version of the related. The plastic chains however have a reinforcing middle rib underneath. The link thickness is 4.0 mm (0.16 in.) for the 820-series. The links overlap, so there is no space between the links. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry Max.length:12m; Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry Beverage bottling and handling industry Food and meat processing industry Chemical industry Pharmaceuticals industry Automobile industry Electrical and electronics industry Textile industry Light engineering industry |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 6/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the beverage and brewery industries?
Yes, flat top chains can be used in the beverage and brewery industries. Here’s a more detailed explanation:
- Bottle and Can Handling: Flat top chains are commonly used in beverage production lines for handling bottles and cans. They provide a smooth and reliable conveying surface, ensuring the efficient movement of containers through various stages of the production process.
- Bottling and Packaging: In beverage bottling and packaging systems, flat top chains are used for the precise positioning and smooth transfer of bottles or cans onto filling machines, capping machines, and labeling machines.
- High-Speed Applications: Beverage production lines often operate at high speeds to meet demand. Flat top chains are designed to handle high-throughput applications, ensuring continuous and efficient production.
- Clean-in-Place (CIP) Compatibility: Stainless steel flat top chains can withstand the rigorous cleaning procedures required in the beverage and brewery industries, making them suitable for clean-in-place (CIP) processes.
- Resistance to Corrosion: Beverage production involves exposure to liquids and frequent washdowns, which can lead to corrosion. Stainless steel flat top chains offer excellent corrosion resistance, extending their service life and maintaining hygienic standards.
- Flexibility and Customization: Flat top chains can be customized to fit specific conveyor layouts and accommodate unique bottle or can shapes and sizes, providing flexibility in design and production.
- Brewery Grain Handling: In breweries, flat top chains can be used in grain handling systems, efficiently moving grains from one stage of the brewing process to another.
- Conveyor System Configurations: Flat top chains can be employed in straight conveyors, curves, inclines, and declines, offering versatility in designing complex conveyor systems tailored to the needs of beverage and brewery production.
- Reliable Operation: Flat top chains are known for their durability and low maintenance requirements, ensuring reliable operation even in demanding production environments.
- Product Orientation: Flat top chains with attachments or guides can be used to ensure proper product orientation during conveying, enhancing the efficiency of downstream processes.
In summary, flat top chains are well-suited for the beverage and brewery industries due to their bottle and can handling capabilities, high-speed operation, clean-in-place compatibility, corrosion resistance, flexibility, and reliable performance. They play a crucial role in ensuring smooth and efficient production processes in these industries.
What are the noise and vibration characteristics of flat top chains?
The noise and vibration characteristics of flat top chains can vary depending on several factors, including the chain’s design, material, lubrication, and operating conditions. Here’s a more detailed explanation:
- Noise Generation: Flat top chains with low-friction materials and precise articulation tend to produce less noise during operation. The flat top design reduces the rattling or clanking sounds that might occur with other types of conveyor chains. Noise can be further reduced by ensuring proper tensioning and alignment of the chain.
- Vibration: Flat top chains are generally designed to run smoothly and maintain accurate tracking, which helps minimize vibration. However, excessive chain tension, misalignment, or worn sprockets can lead to increased vibration levels. Proper maintenance, lubrication, and regular inspection can prevent vibration issues.
- Lubrication: Some flat top chains are designed to operate without external lubrication. These self-lubricating chains tend to produce less noise compared to chains that require lubrication. However, regular lubrication of chains that need it can also contribute to reducing noise levels.
- Chain Speed: The chain’s speed can affect noise and vibration. Higher chain speeds can lead to increased noise levels due to the impact of the chain engaging with sprockets and the conveyor frame. Properly designed and tensioned systems can help mitigate these effects.
- Operating Environment: The operating environment can impact the noise and vibration characteristics of flat top chains. For example, dusty or dirty environments may cause increased wear on the chain, leading to more noise and vibration. Proper cleaning and maintenance can address these issues.
- Chain Material: The material used in flat top chains can influence noise and vibration levels. Chains made from low-friction materials or plastics tend to generate less noise and vibration compared to metal chains.
- Tension and Alignment: Proper tensioning and alignment are essential to reduce noise and vibration in flat top chains. Tension should be adjusted to the manufacturer’s specifications to prevent excessive sagging or tightness, both of which can lead to increased noise and vibration.
Overall, flat top chains can be designed and maintained to operate with minimal noise and vibration. Proper tensioning, alignment, lubrication, and material selection play crucial roles in ensuring smooth and quiet operation, making flat top chains suitable for applications where noise reduction is important, such as in the food and beverage industry or other noise-sensitive environments.
What materials are flat top chains typically made of?
Flat top chains are typically made from a variety of materials to suit different applications and industries. The choice of material depends on factors such as load capacity, environmental conditions, food-grade requirements, and corrosion resistance. Some common materials used for manufacturing flat top chains include:
- Stainless Steel: Stainless steel is one of the most popular materials for flat top chains, especially in applications where corrosion resistance and hygiene are essential. It is commonly used in food and beverage processing, pharmaceuticals, and other industries with strict sanitation requirements.
- Plastic: Plastic flat top chains are often made from materials like polyethylene (PE) or acetal (POM). They are lightweight, cost-effective, and suitable for non-corrosive environments. Plastic chains are commonly used in packaging, material handling, and conveyor systems where low friction and quiet operation are desired.
- Engineering Plastic: Engineering plastics, such as nylon and polyoxymethylene (POM), offer improved strength, wear resistance, and temperature resistance compared to standard plastic materials. They are suitable for conveying heavier loads and can withstand more demanding conditions.
- Acid-Resistant Materials: In environments where chains may be exposed to acidic substances, acid-resistant materials like polypropylene (PP) or certain types of stainless steel are used to prevent corrosion and ensure the chain’s durability.
- High-Temperature Materials: For applications involving high temperatures, chains made from materials like heat-resistant stainless steel or specialized heat-resistant plastics are used to maintain chain integrity and performance.
- Carbon Steel: Although less common for flat top chains, carbon steel chains are still used in some industrial applications where cost-effectiveness and strength are the primary considerations. Proper corrosion protection and lubrication are necessary for carbon steel chains to avoid rusting and ensure optimal performance.
When selecting the material for a flat top chain, it is essential to consider the specific requirements of the application, such as load capacity, temperature range, chemical exposure, and food safety standards. Choosing the appropriate material ensures the chain’s reliability, longevity, and performance in its intended environment.
editor by CX 2024-04-03
China Good quality Good Sale Screw Conveyor Flat Top Chains 1873-K1000
Product Description
Product Description
The 1873 chain is a side flexing Snap-On chain designed with plastic flights assembled ona special roller chain with extended pins. This is an advantage especially for high speeds, because it reduces the noise level.
The Snap-On chains are very suitable for the food processing industry.
The 1873 chain has a 0.75 in. pitch side flexing roller base chain and the plastic flights can be supplied in widths from 82.6 mm (3.25 in.) to 304.8 mm (12.00 in.).
| Code | Plates Width | Weight | Backflex R | Min. Radius | |
| CS | SS | mm | kg/m | mm | mm |
| 1873-K325 | 1873SS-K325 | 82.6 | 2.1 | 150 | 356 |
| 1873-K450 | 1873SS-K450 | 114.3 | 2.26 | 150 | 356 |
| 1873-K600 | 1873SS-K600 | 152.4 | 2.41 | 150 | 457 |
| 1873-K750 | 1873SS-K750 | 190.5 | 2.56 | 150 | 457 |
| 1873-K1000 | 1873SS-K1000 | 254 | 2.78 | 150 | 457 |
| 1873-K1200 | 1873SS-K1200 | 304.8 | 3.01 | 150 | 457 |
| Code | Plates Width | Rubber Width | Weight | Backflex R | Min. Radius | |
| CS | SS | mm | mm | kg/m | mm | mm |
| 1873-D-K325 | 1873SS-D-K325 | 82.6 | 80 | 2.9 | 150 | 356 |
| 1873-D-K600 | 1873SS-D-K600 | 152.4 | 152 | 4.1 | 150 | 457 |
| 1873-D-K750 | 1873SS-D-K750 | 190.5 | 186 | 4.5 | 150 | 457 |
Packaging & Shipping
Company Profile
China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Molded |
| Chain Size: | 1/2"*11/128" |
| Feature: | Oil Resistant, Heat Resistant |
| Plate Materials: | POM |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the electronics and semiconductor industries?
Yes, flat top chains can be used in the electronics and semiconductor industries. Here’s a more detailed explanation:
- Precision Handling: Flat top chains provide precise and consistent handling of delicate electronic components and semiconductor wafers during manufacturing processes. Their smooth and even surface ensures minimal contact and reduced risk of damage to sensitive items.
- High-Speed Applications: In electronics and semiconductor manufacturing, production lines often require high-speed conveying. Flat top chains are capable of handling these high-throughput applications, ensuring efficient production processes.
- Cleanroom Compatibility: Cleanroom environments are common in the electronics and semiconductor industries to prevent contamination. Stainless steel flat top chains can be designed with a hygienic structure, making them suitable for cleanroom use.
- Chemical Resistance: Flat top chains made from materials like stainless steel are resistant to various chemicals used in electronics and semiconductor processing, ensuring durability and longevity in these harsh environments.
- Low Contamination: The smooth and non-porous surface of flat top chains minimizes the risk of particle generation or contamination during production, ensuring the quality of electronic components and semiconductor products.
- Customizable Attachments: Flat top chains can be customized with different attachments, such as carriers or guides, to accommodate the specific handling needs of electronic components or semiconductor wafers.
- Ease of Maintenance: Flat top chains require minimal maintenance due to their robust construction and resistance to wear, reducing downtime and production interruptions.
- Antistatic Properties: Some flat top chains can be designed with antistatic properties, which are important for handling sensitive electronic devices that can be damaged by electrostatic discharge.
- Product Positioning: Flat top chains offer accurate and stable positioning, ensuring proper alignment of electronic components and semiconductor wafers during assembly or processing.
Overall, flat top chains offer several advantages for the electronics and semiconductor industries, including precision handling, high-speed capabilities, cleanroom compatibility, chemical resistance, and low contamination risk. Their versatility and ability to maintain product integrity make them a valuable asset in the manufacturing processes of electronic devices and semiconductor components.
How do flat top chains handle product orientation and positioning?
Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:
- Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
- Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
- Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
- Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
- Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
- Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
- Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.
Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.
How do you select the right size and pitch for a flat top chain?
Selecting the right size and pitch for a flat top chain involves considering several factors to ensure the chain’s optimal performance and longevity in the specific conveyor system or application. Here are the steps to guide the selection process:
- Identify Conveyor Requirements: Determine the application’s conveyor requirements, including the type of products being conveyed, the weight and dimensions of the products, the conveyor speed, and the overall system layout.
- Calculate Load Requirements: Calculate the total load that the chain needs to carry, considering the weight of the products and any additional loads, such as friction or incline forces. The chain must have a load-carrying capacity that exceeds the total load to ensure safe and efficient operation.
- Check Chain Material: Consider the application environment and select the appropriate chain material. For example, in food processing, a food-grade stainless steel chain may be necessary to meet sanitation requirements.
- Consider the Chain’s Pitch: The pitch of a flat top chain refers to the distance between the centers of adjacent plates. The pitch affects the chain’s strength, flexibility, and allowable speed. Smaller pitch sizes provide smoother and more precise movement, while larger pitch sizes offer better load-carrying capacity. Choose the pitch size based on the application’s speed requirements and the desired level of precision.
- Consult Manufacturer’s Recommendations: Manufacturers often provide detailed product specifications and performance data for their flat top chains. Consult the manufacturer’s recommendations and technical data to ensure the selected chain meets the application requirements.
- Consider Attachment Options: If the application requires product positioning or gripping during the conveying process, consider the available attachment options for the flat top chain. Choose attachments that suit the specific product handling needs.
- Account for Temperature and Environment: Consider the temperature range and environmental conditions the chain will be exposed to. Select a chain material that can withstand these conditions without compromising performance.
- Check Installation and Tensioning: Ensure that the conveyor system allows proper chain installation and tensioning. Proper tensioning is crucial for maintaining chain performance and reducing wear.
By carefully considering these factors and following manufacturer recommendations, you can select the right size and pitch for a flat top chain that matches the specific requirements of your conveyor system or application. A properly selected chain will provide reliable and efficient material handling and contribute to the overall productivity of the system.
editor by CX 2024-03-29
China high quality marine hardware motorcycle parts Conveyor Chain Roller Chains /Hollow Chains/stainless steel Pintle Chain (M Series)
Product Description
Conveyor Chains (M Series)
Chain No.: M20, M28, M40, M56, M80, M112, M160, M224, M315, M450
Pitch: 40.0mm to 200.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc.
In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CHINAMFG receipt of your detailed requirements.
We look CHINAMFG to receiving your enquires soon.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can stainless steel roller chains be used in environments with magnetic fields?
Yes, stainless steel roller chains can be used in environments with magnetic fields. Here’s some detailed information:
- Magnetic Properties: Stainless steel, including the grades commonly used for roller chains like AISI 304 or AISI 316, is considered non-magnetic in its annealed or fully austenitic condition. This means that stainless steel chains do not exhibit significant magnetic properties.
- Non-Magnetic Behavior: Stainless steel roller chains are not affected by magnetic fields and do not generate magnetic fields during operation. They will not interfere with nearby magnetic equipment or be influenced by magnetic forces in the environment.
- Applications with Magnetic Fields: Stainless steel roller chains are commonly used in various industries, including those where magnetic fields are present. For example, they can be used in food processing equipment alongside magnetic separators without causing any magnetic interference.
- Benefits of Non-Magnetic Behavior: The non-magnetic behavior of stainless steel chains can be advantageous in certain applications. It helps avoid the attraction of ferrous particles or the interference with magnetic equipment, ensuring smooth and reliable operation.
Overall, stainless steel roller chains are suitable for use in environments with magnetic fields and their non-magnetic behavior ensures compatibility and reliable performance in such conditions.
What are the benefits of using stainless steel roller chains in conveyor systems?
Using stainless steel roller chains in conveyor systems offers several benefits. Here are some of the key advantages:
- Corrosion Resistance: Stainless steel roller chains are highly resistant to corrosion, making them ideal for conveyor systems that operate in humid, wet, or corrosive environments. They can withstand exposure to moisture, chemicals, and cleaning agents without degrading or rusting.
- Hygiene and Cleanliness: Stainless steel roller chains are easy to clean and maintain, making them suitable for conveyor systems in industries such as food processing, pharmaceuticals, and cosmetics. They have a smooth surface that resists the buildup of debris, contaminants, or bacteria, ensuring higher hygiene standards.
- Durability and Longevity: Stainless steel roller chains have excellent durability and longevity, reducing the frequency of chain replacements and minimizing downtime. They can withstand heavy loads, high-speed operation, and repetitive motion, making them reliable for demanding conveyor applications.
- Wide Temperature Range: Stainless steel roller chains can operate in a wide temperature range, allowing them to be used in conveyor systems that encounter extreme temperatures, whether hot or cold.
- Strength and Load Capacity: While stainless steel roller chains may have slightly lower load capacities compared to chains made from carbon steel or alloy steel, they still offer sufficient strength for many conveyor applications. They can handle moderate to heavy loads and provide reliable power transmission.
By utilizing stainless steel roller chains in conveyor systems, industries can benefit from their corrosion resistance, cleanliness, durability, and suitability for various operating conditions, leading to improved performance and reduced maintenance costs.
Are there any special considerations when installing stainless steel roller chains?
Yes, there are several special considerations to keep in mind when installing stainless steel roller chains. Here are some important points:
- Alignment: Proper alignment is crucial for the smooth operation and longevity of the chain. Ensure that the sprockets are properly aligned, and the chain runs smoothly without any binding or misalignment.
- Tensioning: Proper tensioning of the chain is essential for optimal performance. Follow the manufacturer’s recommendations for the appropriate tensioning method and ensure the chain has the correct amount of slack or tension based on the specific application requirements.
- Lubrication: Apply the appropriate lubricant during the installation process to reduce friction and facilitate smooth operation. Ensure that the lubricant is evenly distributed along the chain’s components.
- Avoiding Contamination: Keep the chain and the installation area clean and free from dirt, debris, and contaminants that can affect the chain’s performance and increase wear. This is particularly important in food processing or other clean environments.
- Proper Fastening: Ensure that the connecting link or master link is properly fastened according to the manufacturer’s instructions. Follow the recommended procedures for connecting and securing the chain to prevent accidental disengagement.
- Safety Precautions: Always follow proper safety procedures when working with roller chains. Use appropriate protective equipment and ensure the power source is safely disconnected before installation.
By adhering to these special considerations during installation, you can help ensure the proper functioning, longevity, and safety of stainless steel roller chains in various industrial applications.
editor by CX 2024-03-27
China manufacturer Haasbelts Conveyor Miniature Chains 5931 Flat Top Chain (5931)
Product Description
Item: Miniature Chains 5931 Flat Top Chain (5931
This special chain is suitable for the pharmaceutical caps.
Pin material: Stainless steel
Standard length: 3.048m=10feet=160links
Chain pitch: 19.1mm
Our products with good quality and reasonable price can be applied in many areas including can, crate, container, meat, beverage, dairy industries and so on.ISO9001certificated
We are 1 of the most competitive manufacturers in China on plsatic conveyor chain and belts. The products have been exported to many countries including India, Australia, South Africa etc.
| Chain Type | Plate Width (mm) | Weight (KG/M) | Working Load | Backflex Radius (mm) min |
| 5931 | 40 | 0.67 | 600 | — |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor Chain |
|---|---|
| Material: | Plastic |
| Surface Treatment: | Oxygenation |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Top Chain |
| Customization: |
Available
| Customized Request |
|---|
Can flat top chains be used in the corrugated and paperboard manufacturing industry?
Yes, flat top chains can be used in the corrugated and paperboard manufacturing industry. Here’s a more detailed explanation:
- Product Handling: Flat top chains are ideal for conveying corrugated sheets, paperboard, and finished boxes throughout the manufacturing process.
- Smooth and Efficient Conveying: The flat top surface of these chains ensures smooth and even movement of corrugated materials, reducing the risk of jams or damage.
- Customizable Configurations: Flat top chains can be customized to fit various conveyor layouts and accommodate different sizes and weights of corrugated products.
- Durable and Long-lasting: Flat top chains are made from robust materials, ensuring they can withstand the demands of continuous operation in the paperboard manufacturing environment.
- Reduced Maintenance: The durability of flat top chains leads to lower maintenance requirements and reduced downtime, optimizing production efficiency.
- Corrosion Resistance: Some flat top chains are available in stainless steel or other corrosion-resistant materials, suitable for environments with high humidity or exposure to moisture.
- Accurate Positioning: Flat top chains can provide precise positioning of corrugated materials during the manufacturing process, ensuring accurate folding and gluing operations.
- Integration with Automation: Flat top chains can be integrated with automated systems for seamless material handling, reducing the need for manual intervention.
- Inclined Conveying: Flat top chains can handle inclined conveying, allowing the movement of corrugated materials to different production stages at varying angles.
- Sorting and Diverting: With the appropriate attachments and guides, flat top chains can be used for sorting and diverting corrugated materials to different processing lines or packaging areas.
In summary, flat top chains are well-suited for the corrugated and paperboard manufacturing industry due to their smooth conveying, durability, customization options, corrosion resistance, and integration capabilities with automation. They play a crucial role in ensuring efficient and reliable material handling throughout the production process, contributing to the overall productivity of the industry.
How do flat top chains handle wear and tear in continuous operation?
Flat top chains are designed to withstand wear and tear in continuous operation, ensuring long-lasting and reliable performance. Here’s a more detailed explanation:
- Durable Materials: Flat top chains are often made from durable materials, such as stainless steel or engineering plastics, which offer excellent resistance to wear. These materials can withstand the friction and forces encountered during continuous operation without significant deformation or damage.
- Smooth Articulation: The articulation design of flat top chains ensures smooth movement of the chain links, reducing internal wear between the components. This feature minimizes the generation of particles and ensures consistent performance over extended periods of operation.
- Lubrication: Proper and regular lubrication is essential to reduce wear between the chain components. Lubricants create a protective film that reduces friction, heat, and wear, extending the chain’s lifespan and improving its performance in continuous operation.
- Low Friction Design: Flat top chains are designed with low-friction materials and surface finishes to minimize wear. Reduced friction not only lowers wear and tear but also contributes to energy efficiency and smoother operation.
- Regular Maintenance: Implementing a regular maintenance schedule is crucial to monitor the chain’s condition and address any signs of wear or fatigue. Periodic inspections, cleaning, and lubrication help identify potential issues early and prevent unexpected failures.
- Load Capacity and Tension: Operating flat top chains within their recommended load capacity and tension limits helps minimize stress on the chain, reducing wear and extending its service life.
- Proper Alignment: Ensuring proper alignment of flat top chains and sprockets is essential to prevent excessive wear on the chain links and teeth. Misalignment can lead to uneven loading and accelerated wear on specific areas of the chain.
- Contamination Control: Keeping the working environment clean and free from contaminants helps prevent premature wear caused by particles or debris entering the chain’s articulation points.
By using durable materials, implementing proper maintenance practices, and ensuring correct chain tension and alignment, flat top chains can effectively handle wear and tear in continuous operation. These factors contribute to the chain’s longevity, reliability, and consistent performance in various industries and applications.
How do flat top chains handle corrosion and chemical exposure?
Flat top chains are designed to handle corrosion and chemical exposure, but their resistance depends on the material chosen for their construction. Here’s how flat top chains handle corrosion and chemical exposure:
- Stainless Steel Chains: Stainless steel flat top chains offer excellent corrosion resistance due to the high levels of chromium and nickel in their composition. These chains are highly resistant to rust and oxidation, making them suitable for applications in corrosive environments, such as food processing, chemical processing, and marine industries.
- Plastic Chains: Flat top chains made from certain plastics, such as polyethylene (PE) or acetal (POM), are resistant to many chemicals and are ideal for non-corrosive environments. They are commonly used in applications where chemical exposure is a concern, such as in the pharmaceutical and packaging industries.
- Acid-Resistant Materials: For environments with exposure to acidic substances, chains made from acid-resistant materials like polypropylene (PP) are used. These materials provide enhanced protection against chemical attack and ensure the chain’s durability.
- Engineering Plastics: Some flat top chains are made from engineering plastics like nylon or polyoxymethylene (POM). These materials offer good chemical resistance and can withstand exposure to certain chemicals, making them suitable for a range of industrial applications.
- Proper Material Selection: Selecting the appropriate chain material based on the specific chemical environment is crucial for ensuring the chain’s longevity and performance. Consult with the chain manufacturer or a materials expert to determine the best material for the application.
- Regular Maintenance: Even with corrosion-resistant materials, regular maintenance is essential to prevent any buildup of chemical residues on the chain surface. Proper cleaning and lubrication help maintain the chain’s integrity and protect it from chemical damage over time.
It’s important to note that while flat top chains can handle corrosion and chemical exposure, they may not be suitable for extremely harsh chemical environments. In such cases, specialty chains made from specific chemical-resistant materials may be required.
In summary, flat top chains handle corrosion and chemical exposure by using corrosion-resistant materials such as stainless steel, plastics, and acid-resistant materials. Proper material selection, regular maintenance, and adherence to recommended operating conditions are essential to ensure the chain’s durability and reliable performance in various industrial and chemical processing applications.
editor by CX 2024-02-08